12 Oct
|
Loyal Textile Mills
|
Cuddalore
12 Oct
Loyal Textile Mills
Cuddalore
Role & responsibilities
1. Order Planning &
- Capacity Management
- Receive and review monthly order forecasts and confirmed customer orders from the Marketing Team.
- Assess order loading against available processing capacities and prepare monthly production plans.
- Monitor capacity utilization and highlight under-loading or over-loading situations with suitable action plans.
- Recommend outsourcing, rescheduling, or capacity balancing measures when demand exceeds available capacity.
- Coordinate pre-production planning activities to ensure timely availability of dyes, chemicals, greige fabrics, and process requirements.
- Prepare and circulate consolidated monthly and weekly production plans.
1. Production Scheduling &
- Execution Monitoring
- Issue detailed production schedules to respective processing departments.
- Monitor daily production progress against plan and follow up on deviations.
- Ensure timely movement of materials through various processing stages.
- Track lot-wise and project-wise order status from greige receipt to finished fabric dispatch.
- Monitor lead times at every processing stage and escalate delays beyond standard norms.
- Conduct daily and weekly reviews of production performance against commitments.
1. Garments Order Coordination
- Coordinate fabric requirements for garments orders based on production forecasts.
- Ensure timely fabric availability for garment manufacturing schedules.
- Monitor greige receipts, processing status, and dispatches for garment projects.
- Share regular WIP and order status updates with garment business teams.
- Coordinate inter-departmental actions to eliminate bottlenecks affecting garment deliveries.
1. Job Work Customer Management
- Coordinate with customers for receipt of job work processing requirements.
- Ensure timely generation of sales orders, processing plans, and dispatch schedules.
- Coordinate costing inputs and communicate processing charges to customers.
- Track job work orders through all stages till completion and dispatch.
- Prepare reconciliation statements and stock reports for customers.
- Coordinate proforma invoices,
payment follow-up, and dispatch readiness.
1. Inventory &
- Material Control
- Monitor daily greige fabric receipts against order requirements.
- Control greige, WIP, finished goods, and residual inventories.
- Ensure processing is initiated only after availability of complete production quantities.
- Track shortages, excesses, residual stock, and non-moving inventories.
- Coordinate stock reconciliation with warehouses and stores.
- Drive reduction of WIP and inventory holding periods.
1. ERP Transaction &
- Master Data Management
- Monitor demand availability in ERP before lot planning.
- Ensure accurate creation and maintenance of sales orders, job work orders, process routes, and lot allocations.
- Validate stock movements and inventory records within ERP.
- Ensure accuracy of processing charges, product pricing, and customer order details.
- Coordinate ERP corrections and data validation with concerned departments.
1. Vendor Coordination
- Create and manage job work purchase orders.
- Coordinate with external processing vendors for timely completion of outsourced activities.
- Track vendor performance against agreed delivery schedules.
- Ensure timely receipt and closure of job work transactions.
1. Performance Reporting &
- MIS
Prepare and circulate regular MIS reports covering (Non-Exhaustive list):
- Order Status Reports
- Production Plan vs Actual Reports
- Capacity Utilization Reports
- Customer-wise Inventory Reports
- Greige, WIP &
- FG Stock Reports
- Residual Stock Reports
- Reprocess Analysis Reports
- Realization Reports
- Incomplete Lots Reports
- Non-Moving Inventory Reports
- Garments Order Status Reports
- Monthly Production Performance Reports
Key Performance Indicators (KPIs)
- Production Plan Adherence (%)
- On-Time Delivery Performance (%)
- Capacity Utilization (%)
- WIP Ageing Compliance
- Order Fulfilment Accuracy (%)
- Inventory Accuracy (%)
- Reduction in Residual &
- Non-Moving Stock
- ERP Transaction Accuracy
- Lead Time Adherence
- Customer Complaint Incidence Related to Delivery Commitments
Preferred candidate profile
Educational Qualification
- Graduate in Textile Technology / Textile Chemistry / Engineering / Commerce / Science.
- Diploma or Certification in Production Planning, Textile Manufacturing, or Supply Chain Management will be preferred.
Experience
- 3-5 years of experience in PPC, Production Planning, Operations Coordination, or Supply Chain functions.
- Preference for candidates from Textile Processing, Dyeing, Finishing, Fabric Manufacturing, or Garments industries.
- Experience in ERP-based production planning is essential.
Required Competencies
Functional Skills
- Production Planning &
- Scheduling
- Capacity Planning
- Material Requirement Planning (MRP)
- Inventory Control
- Textile Processing Knowledge
- ERP Operations
- Data Analysis &
- Reporting
- Vendor Coordination
Behavioural Skills
- High Attention to Detail
- Planning &
- Organizing Ability
- Analytical Thinking
- Effective Communication
- Follow-Up &
- Execution Excellence
- Problem Solving
- Interpersonal Coordination
Systems Knowledge
- Advanced Microsoft Excel
- Production &
- Inventory Reporting Tools
- Working experience on any ERP Software is desirable
Preferred Industry Background
- Textile Processing
- Fabric Manufacturing
- Dyeing &
- Finishing Units
- Integrated Textile Mills
- Garment Manufacturing Companies
Ideal Candidate Profile A highly disciplined and analytical PPC professional with solid exposure to textile processing operations, capable of managing production planning, customer commitments, inventory controls, ERP transactions, and cross-functional coordination to ensure smooth execution and on-time delivery of customer orders.
📌 Executive - Production Planning & Control (PPC) (Cuddalore)
🏢 Loyal Textile Mills
📍 Cuddalore