Responsibilities & Key Deliverables

Purpose of the Role

Ensure maximum availability, reliability, and safety of engine shop equipment through preventive, predictive, and breakdown maintenance activities. Responsible for maintaining CNC machines, engine assembly equipment, automated systems, engine test beds, and utility equipment while supporting continuous improvement and new project implementation.

Key Responsibilities

Equipment Maintenance

- Maintain and troubleshoot CNC machines (preferably Mazak), engine assembly equipment, and automated production systems.
- Maintain fixturized torquing machines, leak testing machines, sealant dispensing systems, washing machines, and conveyors.
- Ensure reliable operation of engine test beds, cooling chiller units, servo stabilizers, and utility equipment.
- Perform preventive, predictive, and condition-based maintenance activities as per schedule.

Automation & Controls

- Troubleshoot Siemens PLCs, HMIs, SCADA systems, VFDs, and servo drives.
- Perform PLC programming modifications, parameter backup, and restoration.
- Configure and maintain I/O modules, vision systems, and communication networks.
- Maintain electrical control panels, PCC panels, and machine safety circuits.

Breakdown Analysis & Reliability Improvement

- Conduct root cause analysis (RCA) for breakdowns.
- Implement corrective and preventive actions to eliminate chronic issues.
- Improve MTTR and MTBF through reliability initiatives and Kaizen projects.
- Monitor machine performance and recommend improvements.

Spare Parts Management

- Plan and maintain inventory of critical and consumable spare parts.
- Ensure timely availability of spares to minimize downtime.
- Control maintenance costs through effective spare management.

Safety & Compliance

- Ensure equipment safety interlocks are functional.
- Implement Poka-Yoke and machine safety improvements.




- Adhere to EHS standards and safe maintenance practices.

Project & Improvement Activities

- Support installation, commissioning, and startup of recent equipment.
- Participate in capacity enhancement and automation projects.
- Drive continuous improvement initiatives to improve productivity and quality.

Preferred Industries

Automobile

Education Qualification

Bachelor of Engineering (Electrical / Electronics / Mechatronics)

General Experience

3-8 Years

Critical Experience

Technical Skills

- Siemens PLC, HMI & SCADA
- Servo Drives & Servo Motors
- CNC Machine Maintenance (Mazak Preferred)
- Electrical Troubleshooting
- Pneumatics & Hydraulics
- Engine Test Bed Maintenance
- Fixturized Torquing System Maintenance
- Leak Test Equipment Maintenance
- Sealant Dispensing System Maintenance
- VFD Programming & Maintenance
- Preventive & Predictive Maintenance
- Root Cause Analysis

System Generated Core Skills

7 QC Tools

Analytical Thinking

Budgeting & Costing

CNC Machine

Communication Skills

Conveyor Systems

Customer Satisfaction

Service Orientation

Customer Sensitivity

Equipment Handling & Maintenance

Equipment Maintenance

Equipment Handling

Microsoft Office

People Management

Presentation Skills

SAP

Compliance Management

Continuous Improvement

Benchmarking

Process Knowledge - Manufacturing

Cost Management

Programmable Logic Controller (PLC)

Process Knowledge - Assembly

Fuel System

Condition Based Maintenance (CBM)

Time-Based Maintenance (TBM)

Preventive Maintenance (PM)

Capability Building

Occupational Health & Safety (OHS)

Industrial Automation

Total Productive Maintenance (TPM)

Machinery Failure Mode and Effects Analysis (MFMEA)

QC Story

Relationship Management

Employee Engagement

Resource Management

Training & Development

Spare Parts Planning (SPP)

Resource Planning

System Generated Secondary Skills

Job Segment: Hydraulics, CNC, Electrical, Engineer, Engineering, Manufacturing, Automotive

📌 Assistant Manager - Maintenance (ETA) (Zahirabad)
🏢 Mahindra u0026 Mahindra
📍 Zahirabad