Manufacturing Process Development
Develop and establish manufacturing processes for current products and model launches.
Prepare process flow diagrams, line layouts, work instructions, and standard operating procedures (SOPs).
Define manufacturing cycle times and optimize manpower utilization.
Ensure process capability and production readiness before mass production.

Equipment & Tooling Management
Design and develop manufacturing fixtures, jigs, gauges, and tooling.
Coordinate with suppliers for procurement, installation, and commissioning of equipment.
Support preventive maintenance activities to ensure machine reliability.
Evaluate and implement automation and Industry 4.0 initiatives.

Production Improvement
Identify bottlenecks and implement productivity improvement projects.
Monitor OEE (Overall Equipment Effectiveness) and drive improvement actions.
Conduct line balancing, capacity studies, and process optimization.
Reduce manufacturing costs through Kaizen, Lean Manufacturing,



and Value Engineering initiatives.

Quality & Compliance
Support PFMEA, Control Plan, Process Validation, and APQP activities.
Ensure compliance with customer requirements and quality standards.
Analyze process defects and implement corrective and preventive actions (CAPA).
Participate in internal and external quality audits.

Current Product Development (NPD)
Work closely with Design, R&D;, Quality, and Production teams during product development.
Support trial builds, pilot runs, and production ramp-up activities.
Manage engineering changes and process modifications.

Continuous Improvement
Lead Kaizen, Lean Manufacturing, Six Sigma, and cost reduction projects.
Drive waste elimination initiatives focusing on Safety, Quality, Delivery, Cost, and Morale (SQDCM).
Implement best manufacturing practices and benchmark industry standards.

📌 Engineer/ Sr Engineer Manufacturing Engineering Pune
🏢 Tata AutoComp
📍 Pune