: Process Engineer

Location: Ahmedabad, Gujarat

Qualification: B.E. in Mechanical Engineering

Experience: 5 to 7 years

Preferred Industry: Automotive / Automobile Manufacturing

1. Required Skills and Experience

- Bachelors degree in Mechanical Engineering with 5–7 years of experience in Process Engineering, preferably in the automotive industry.
- Good understanding of manufacturing processes, process planning, production feasibility, and quality requirements.
- Hands-on experience in PFMEA, DFMEA, MBOM, EBOM, SAP mapping, PPAP, and process validation.
- Experience in tooling, equipment, gauges, supplier coordination, and production line or cell layout planning.
- Strong communication skills in English and proficiency in the local language.

2. Key Responsibilities A. Process Planning and Engineering

- Initiate and develop Process Failure Mode and Effects Analysis (PFMEA) based on Generic PFMEA and Design Failure Mode and Effects Analysis (DFMEA) inputs.
- Understand the Engineering Bill of Materials (EBOM) and prepare the Manufacturing Bill of Materials (MBOM), ensuring accurate mapping in SAP.
- Review prototype build feasibility and define quality control checkpoints.
- Develop and implement process validation plans in agreement with the customer.
- Define gauge specifications and establish requirements for tooling and manufacturing equipment.
- Plan and develop plant layouts, manufacturing cells, and production processes.
- Prepare and maintain production process instructions and relevant engineering documentation.

B. Supplier, Tooling, and Equipment Management

- Coordinate component supplier nominations, including intercompany suppliers,



and ensure the required documentation and approvals are completed.
- Manage supplier nomination documentation, including Supplier Nomination Letters (SNL), as applicable.
- Identify, nominate, and manage suppliers for tooling, equipment, and gauges.
- Coordinate the procurement process and ensure timely release of purchase orders for tooling, equipment, and gauges.
- Prepare RFQs following supplier nomination and coordinate commercial follow-ups.
- Confirm profitability baselines and ensure costing information is accurate and up to date.

C. Production Launch and Process Validation

- Coordinate prototype builds and manage off-tool and off-process part production.
- Monitor and update long-run production results.
- Plan operator training and ensure skill qualification requirements are met.
- Coordinate internal Run-at-Rate (R@R) and customer Run-at-Rate activities, wherever applicable.
- Conduct and coordinate fitment and functional testing, customer trials, and process validation activities.
- Ensure production readiness by integrating customer demand, logistics requirements, and production planning.
- Support successful product and process launches in line with customer requirements and project timelines.

D. Quality, PPAP, and Customer Coordination





- Coordinate Production Part Approval Process (PPAP) activities and support customer visits and program review meetings.
- Ensure readiness for program audits and OPMS audits with respect to Process Engineering deliverables.
- Manage Safe Launch activities and review implementation progress.
- Coordinate with cross-functional teams to ensure compliance with customer-specific requirements and quality standards.
- Track and close Process Engineering deliverables within the agreed project timeline.

E. Project Management and Performance Monitoring

- Maintain and update Process Engineering KPIs on a monthly basis.
- Track and update Process Engineering deliverables weekly in line with the overall program timeline.
- Participate in program OBEYA meetings for all projects to review progress, risks, and action plans.
- Monitor project milestones and coordinate with internal teams, suppliers, and customers to ensure timely completion of deliverables.
- Ensure process documentation, production readiness, and audit requirements are completed before the relevant project milestones.

3. Key Competencies

- Strong analytical and problem-solving skills.
- Good understanding of automotive manufacturing and new product introduction (NPI).
- Knowledge of PFMEA, DFMEA, MBOM, EBOM, SAP, PPAP, and process validation.
- Experience in tooling, equipment, gauge management, and supplier development coordination.
- Solid project coordination and customer-handling skills.
- Ability to manage multiple project deliverables and meet deadlines.
- Good communication and cross-functional coordination skills.

📌 Process Engineer (Ahmedabad)
🏢 Amor Management Consultants
📍 Ahmedabad