Automation - Maintenance Engineer

Chengalpet Taluk, TN, IN, 603002

Objectives of the Position The AutomationEngineer in maintenance team will be responsible for supporting site’s operations by ensuring optimal performance ofautomationsystems at the site. The role requires expertise in PLC systems, robotics, HMIs, VFDs, and industrialautomationto minimize downtime, optimize efficiency, and enhance equipment reliability.

Key Responsibilities

- Provide 24x7 shiftautomationsupport to ensure smooth plant operations( 3 shift pattern).

- Improve and maintain Operational Stability Factor (OSF), Mean Time Between Failures (MTBF), and Mean Time to Repair (MTTR) for allautomationequipment as per KPI.

- Troubleshoot, debug, and resolveautomation-related breakdowns to support plant’s operation.

- Possess strong working knowledge of Siemens PLC and roboticautomationsystems, including:

- Siemens (S7-300, S7-400, S7-12/1500)

- Robots (ABB & Kuka)

- HMI systems (Wonderware InTouch, WinCC, PanelView)

- Industrial printers (Inkjet, LASER, Label)

- Scanners and 2D & 3D vision systems (Sick, Keyence, Cognex)

- VFD & Servo drives (Sinamics, Micro-master, Powerflex)

- Good knowledge of E-plan or electrical drawing for troubleshooting issues.

- Executeautomationimprovement projects and implement cost-effective solutions.

- Conduct root cause analysis (RCA) for recurringautomationfailures and implement Corrective and Preventive Actions (CAPA).

- Participate in Preventive Maintenance (PM) programs and coordinate operational activities with internal teams and vendors.

- Maintain and update technical documentation, like Software validations, Interlock validations, Backup management, RCA reports, and Standard Operating Procedures (SOPs).

- Work within SAP PM for work permit systems, work order closure, and maintenance planning.

- Provide technical insights in change discussions and continuous improvement initiatives.





- Ensure compliance with safety protocols and reinforce a clean and secure working environment through 3C & 5S practices.

- Contribute to achieving Zero Accident targets by identifying and mitigating potential hazards and conducting risk assessments.

Technical Qualifications & Expertise

- Siemens PLC (S7-300, 400, 1500) troubleshooting

- ABB/Kuka Robots (programming and troubleshooting)

- Wonderware InTouch / WINCC / PanelView

- Industrial printers (Ink based, LASER markers, Label printers)

- VFD & Servo drives (Sinamics, Micro-master, Powerflex)

- Scanners and 2D & 3D vision systems (Sick, Keyence, Cognex)

- Electrical wiring diagrams – power and control wiring knowledge

- Hydraulics & Pneumatics Operated Machines

- Hands-on experience with Special Purpose Machines (SPMs)

- Knowledge of problem-solving methods like 5Why, 4D, RCA, FMEA

- Exposure to statutory requirements and compliance inautomation

- Ability to work with various global vendors and suppliers forautomationsystems.

Educational & Professional Qualifications

- Education: B.E / B.Tech. in Automation, Mechatronics, Instrumentation, Electrical & Electronics (EEE), or Electronics & Communication (ECE).

- Experience: Minimum 6 years in Auto Ancillary, Process Industry, or Industrial Automation.

- Industry Exposure: Hands-on experience in PLC-basedautomation, robotics, and industrial control systems.

Key Competencies & Soft Skills

- Analytical & Troubleshooting Skills – Ability to diagnose and resolveautomationissues efficiently.

- Adaptability & Decision-Making – Quick thinking to address breakdowns and ensure minimal downtime.

- Collaboration & Communication – Work effectively with cross-functional teams, vendors, and maintenance staff.

- Safety & Compliance Awareness – Strong focus on risk mitigation and process safety adherence.

- Continuous Improvement Mindset – Proactively contribute to process enhancements and cost optimizations.

📌 Automation - Maintenance Engineer (Chengalpattu)
🏢 ECMS - BASF Environmental Catalyst and Metal Solutions Division
📍 Chengalpattu