Assistant Manager – Process Engineering (Wiring Harness)

- Develop, implement, and optimize wiring harness manufacturing processes.
- Lead process improvement initiatives to enhance productivity, quality, and cost efficiency.
- Conduct line balancing, capacity planning, and manpower optimization activities.
- Drive continuous improvement projects using Lean, Kaizen, Six Sigma, and TPM methodologies.
- Prepare and maintain Process Flow Diagrams (PFD), PFMEA, Control Plans, SOPs, and Work Instructions.
- Support current product development, APQP, PPAP, and product launch activities.
- Conduct process feasibility studies and manufacturing risk assessments.
- Improve OEE, cycle time, and production efficiency across manufacturing lines.
- Monitor and improve processes such as wire cutting, stripping, crimping, terminal insertion, taping, assembly, and testing.
- Identify process bottlenecks and implement corrective and preventive actions.
- Perform root cause analysis using 8D, 5 Why, Fishbone, and other problem-solving tools.
- Ensure compliance with IATF 16949, customer requirements, and internal quality standards.
- Coordinate with Production, Quality, PPC, Maintenance, Tool Room, and Supply Chain teams.




- Lead automation and poka-yoke implementation projects to enhance process reliability.
- Monitor rejection, rework, and customer complaints and drive reduction initiatives.
- Support internal, customer, and certification audits.
- Analyze production data and prepare process performance reports.
- Ensure adherence to safety, quality, delivery, and cost objectives.
- Train and mentor Process Engineers, Supervisors, and Operators on manufacturing best practices.
- Manage engineering changes and ensure effective implementation on the shop floor.
- Drive cost reduction, waste elimination, and productivity improvement projects.
- Ensure on-time execution of new project launches and engineering activities.

Qualification: B.E./B.Tech in Mechanical, Production, Industrial, Electrical, Electronics, or Manufacturing Engineering.

Experience: 8-12 years in Automotive/Wiring Harness Manufacturing.

Key Skills: APQP, PPAP, PFMEA, Control Plan, Lean Manufacturing, Kaizen, Six Sigma, IATF 16949, Line Balancing, OEE, Root Cause Analysis, Capacity Planning, Project Management, and Team Leadership.

Pay: ₹700,000.00 - ₹900,000.00 per year

Work Location: In person

📌 Assistant Manager -Process Engineering (Hosur)
🏢 Spark Minda
📍 Hosur