This position will work in the Maintenance function for a 6.0 GW scale Mono Crystalline Ingot-Wafer Manufacturing Plant in Visakhapatnam, Andhra Pradesh.
Roles and Responsibilities
- The person shall be responsible for maintaining Mono Ingot-Wafer Plant Equipment uptime to benchmark levels.
- Identify Critical tools in Ingot-Wafer process and develop suitable handling mechanisms to improve Tool uptime
- Capture and comprehensive analysis of machine breakdowns (Schedules/Unscheduled etc.)
- Identify Mandatory/Key Spares and maintain Inventory with OEM Part codes for ease access
- Responsible for ensuring Proper Back up of Key components/PLC Software of tools
- Establishment of Local source of Supply for all Key and Long lead items towards spare & Maintenance cost reduction.
- Planning and undertaking Preventive maintenance activities without compromise on Productivity
- Mechanism of Repairing of faulty Equipment parts (Mechanical/Electrical etc).
- Ensuring Implementation of Corrective & Preventive Actions (CAPA).
- Responsible for Safety of self and subordinates during Plant Operation following all established safety SOPs./WI
- Identify safety Hazards and Reporting of Safety / Near miss and effective closure.
- Having regular Safety interaction with associates at all levels.
- Review of Spare and Maintenance cost parameters with team and initiate improvement activities
- Initiate improvement activities through Kaizen approach and develop a culture within team
- Ensure Maintenance consumable and equipment utilization as per budget target.
- Monthly MIS & spare inventory analysis and corrective measures.
- Responsible for QMS in Compliance with ISO 9000:2008, ISO 14001, OHAS: 18001.
- Implementation of TQM Concept on Shopfloor like 5S,3M, Suggestion Scheme, etc
Profile & Eligible Criteria
- More than 10-15 years of experience in Equipment Maintenance and Management.
- Thorough Maintenance Knowledge on mechanical/Electrical/Electronic equipment especially in Silicon based crystal growth and wafering techniques
- Strong Knowledge and Skills to handle various PLC/Servo Drives/Motors to be used in Ingot-Wafer tools.
- Robust Knowledge in Melting Furnace, Wire saw cutting, CNC Machine, vacuum pump, magnetic vacuum seal.
- Strong Knowledge Hydraulic system, Pneumatic system, SCADA, Vision system.
- Knowledge of crystal growth process and crystal quality issues and its impacts on quality of final product
- Knowledge of Crystalline Silicon Wafer Manufacturing process and cell and module production process if any is additional advantage
- Knowledge of ISO- Standards and procedures and Basic Safety Knowledge (Fire-safety, Waste Management, etc)
- Hands on experience in automation line and accessories (conveyor, robots, AGVs, gantry, etc) maintenance.
- Good communication and Presentation skills
- Experience in MS Office and ERP