Accountabilities Major Activities Quality Management 1. Quality Planning & Documentation

- Implement Manufacturing Quality Plans and Inspection & Test Plans for Tower, Nacelle & Hub, and Blade.
- Ensure compliance with WTG OEM guidelines, approved drawings, technical specifications, applicable standards, and project quality requirements.
- Review supplier quality procedures, inspection formats, and manufacturing documentation.
- Conduct routine visits to manufacturing facilities and prepare audit/inspection reports.
- Monitor manufacturing activities to ensure compliance with approved MQP/ITP and quality requirements.
- Coordinate with all stakeholders and suppliers to ensure timely completion and delivery of materials as per the project schedule.
- Conduct WTG final inspections and punch-point verification prior to dispatch.
- Ensure that the Quality Dossier is complete and complies with project requirements.
- Maintain and monitor punch-point closure reports.
- Strong knowledge of heavy fabrication and welded structure inspection, preferably WTG tubular towers.
- WPS, PQR and Welder Qualification/Welding Performance Qualification requirements.
- SAW, SMAW and GMAW/MIG/MAG welding processes, as applicable.
- Plate cutting, rolling, fit-up, longitudinal and circumferential welding.
- Visual weld inspection, UT, MPT/PT test and evaluation of NDT reports.
- Alignment, roundness, straightness, Flange inspection and ovality of tower sections.
- Welding consumables, storage and handling practices.
- Blasting, painting/metallizing and Dry Film Thickness (DFT) inspection.
- Final inspection, punch-point verification and tower-section release.
- Inspect Nacelle assemblies, including the main frame, yaw system, gearbox, generator, brake system, coupling, cooling system, lubrication system, gear oil system, sensors, and associated assemblies.
- Inspect Hub assemblies, including the pitch system, pitch bearings, power cabinets, control cabinets, sensors,



and associated mechanical and electrical components.
- Conduct dimensional inspection of critical interfaces, mounting surfaces, shaft alignment, coupling alignment, bolt-hole patterns, and other critical dimensions as per approved drawings and specifications.
- Inspect fasteners, bolt grades, tightening torque/tension records, and traceability.
- Witness and verify Nacelle and Hub functional testing and review the corresponding test reports.
- Conduct Blade dimensional and visual inspections and identify any manufacturing defects, damages, or abnormalities.
- Verify Blade type, serial number, manufacturing records, material traceability, and compliance with approved material specifications.
- Review and verify the complete Nacelle, Hub, Tower and Blade Quality Dossier, including material certificates, process records, inspection reports, test reports, and traceability records.
- Maintain inspection and test records.
- Raise NCRs for any identified deviations from approved requirements.
- Review the root cause analysis and corrective action proposed by the supplier.
- Verify the implementation and effectiveness of corrective actions.
- Verify rectification and ensure timely closure of NCRs.
- Prepare resolution plans and follow up on the closure of all open NCRs.
- Monitor the status of open NCRs and maintain the NCR closure tracker

2. Tower Inspection and Documentation 3. Nacelle & Hub, Blade Inspection and Documentation

4. NCR Management

Technical Innovation & Developing Solutions

- Adopt digital quality tools,



non-conformance tracking systems, and real-time quality data analytics.

Developing self and others
- Conduct regular training and awareness programs on quality standards, root cause analysis (RCA)
- Promote a culture of zero-defect and first time-right execution

Management Functions
- Monitor & Update NCR, SNAG, Vendor Inspection on Wrench Portal.
- Provide quality assurance reports to internal management, clients, and lenders.
- Showcase quality credentials through audit clearances, and compliance records.

SKILLS AND KNOWLEDGE
- Essential: 8 + Year experience with B.E./B. Tech in Mechanical Engineering from a recognized university. NDT certification is mandatory with Min 4 Years of experience, ASNT Level II/Level III in relevant methods such as UT, MPT, PT, VT experience, preferably ASNT-III.
- Preferred Certifications: ISO 9001:2015 Lead Auditor or QA/QC certification. RCA - CAPA & 8D. Six Sigma Green Belt.

Functional Skills
- Technical Skills o Strong knowledge of Nacelle, Hub, Blade and tower quality requirements. o Strong knowledge of NDT tests such as UT, MPT, PT, VT experience. o Familiarity with Indian Standards (IS), IEC, and relevant standard/guidelines. o Ability to interpret engineering drawings, method statements, and ITPs. o Experience in tower fabrication, inspection and Quality documentation.
- Quality Management Skills o Hands-on experience in preparing and implementing QAP, ITP, and method statements. o NCR/CAPA management and root cause analysis. o QA/QC documentation and dossier preparation for handover.
- Soft Skills o Robust coordination and stakeholder management (EPC contractors, OEMs, client inspectors). o Clear communication, both verbal and written, for reporting and inspection notes. o Problem-solving and proactive issue prevention. • Ability to work under tight deadlines and remote site conditions.

📌 Quality Engineer (Mumbai)
🏢 Apraava
📍 Mumbai