Job Purpose
To improve manufacturing productivity, efficiency, quality, and cost competitiveness through systematic analysis of work methods, time and motion studies, process optimization, lean manufacturing practices, automation initiatives, and effective man-machine interface design.
Key Responsibilities
1. Method Study & Work Simplification
• Conduct detailed method studies to identify and eliminate non-value-added activities.
• Develop and implement improved work methods and standardized operating procedures.
• Optimize material flow, workstations, and workplace layouts.
• Apply Lean Manufacturing tools to improve operational efficiency.

2. Time & Motion Study
• Perform time studies and motion studies for manufacturing operations.
• Establish and maintain standard cycle times and manpower norms.
• Develop standard work instructions and productivity benchmarks.
• Analyze operator movements and machine utilization to reduce waste and improve efficiency.

3. SMED (Single Minute Exchange of Die)
• Lead SMED projects to reduce machine setup and changeover times.




• Identify internal and external setup activities and implement conversion opportunities.
• Standardize changeover procedures and train production teams.
• Track and improve setup time reduction KPIs.

4. Process Engineering
• Analyze and improve manufacturing processes to achieve productivity and quality targets.
• Conduct process capability studies and identify bottlenecks.
• Support recent product introduction through process design and capacity planning.
• Drive continuous improvement initiatives using Lean, Kaizen, and Industrial Engineering techniques.

5. Automation & Digitalization
• Identify automation opportunities to improve safety, productivity, quality, and cost.
• Participate in selection, development, and implementation of automation projects.
• Collaborate with Manufacturing, Maintenance, and Engineering teams for automation integration.
• Evaluate ROI and performance improvements from automatio

📌 Industrial Engineer (Chennai)
🏢 Brakes India
📍 Chennai