The Manufacturing Engineer (Assembly & Testing) defines, documents, and executes the assembly and testing requirements for high-precision Jigs & Fixtures used in Electronic Gadget Manufacturing.

This role bridges engineering design and execution by converting drawings into assembly process sheets, check sheets, and cross-disciplinary verification protocols across mechanical, electronic, PLC, and wiring domains.

Additionally, this role takes full ownership of end-to-end testing requirements both at the Factory (FAT) and at Regional Customer Sites (Chennai, Bangalore, Hosur) during final commissioning and line RESPONSIBILITIES1.

Assembly Documentation & Cross-Linkage Verification

Process & Check Sheets: Develop Assembly Process Sheets (APS) and check sheets detailing tolerances, torque values, and assembly sequences.

Cross-Disciplinary Audit: Rigorously verify cross-linkages between mechanical structures, electronic sensors, PLC hardware, and wiring schemes prior to testing.2.

Factory Acceptance Testing (FAT) @ Toolroom

Factory Dry Runs: Execute complete factory-level testing requirements, including dry runs of mechanical movements, pneumatic stroke limits, and basic PLC sequences.

Pre-Shipment Validation: Validate sensor repeatability, signal integrity, ESD grounding, and safety interlocks against drawing specs before packing for .

Site Testing (SAT) & Support (Chennai, Bangalore,



Hosur)Site Acceptance Testing (SAT):Lead in office testing protocols at customer manufacturing facilities in Chennai, Bangalore, or Hosur under live production conditions.

Line Side Troubleshooting: Perform rapid debugging of mechanical alignment, wiring drops, or sensor logic errors to achieve successful First Article Inspection (FAI) and zero downtime.TECHNICAL REQUIREMENTS1.

Education & Regional Mobility

Qualification & Experience:B.E. / B.

Tech (3–6 yrs) or Diploma (7–10 yrs) in Mechanical, Production, or Mechatronics Engineering.

Regional Deployment: Willingness to travel to customer plants across Chennai, Bangalore, and Hosur for site testing, commissioning, and issue resolution.2.

Specialized Testing Skills

Testing & Schematic Literacy: Proficiency in reading GD&T; drawings, 3D CAD, pneumatic circuits, electrical/PLC wiring diagrams, and executing test protocols.KEY PERFORMANCE INDICATORS (KPIs)Key Performance Indicator (KPI)Performance Target / Benchmark1. FAT First-Time Pass Rate100% clearance of Factory Acceptance Testing protocols prior to shipment.2. SAT & FAI Clearance100% successful site testing and approval during customer FAI at regional sites.3.

Cross-Linkage Accuracy

Zero wiring, mechanical, or logic mismatches identified during factory or site testing.4.

Process & Test Sheet Compliance100% completion and archiving of Assembly and Testing Check Sheets.

📌 Manufacturing Engineer - Assembly, Testing & Integration (India)
🏢 Larsen and Toubro
📍 India