Job Title: Paint Shop Maintenance – Team Member (Staff)

Job Summary

Responsible for ensuring optimal performance and reliability of paint shop equipment through advanced maintenance practices, PLC control expertise, and continuous improvement initiatives. Acts as a technical specialist in automation, supporting team capability development and achieving production, safety, and cost targets.

Key Responsibilities

Equipment Performance & Reliability

• Ensure optimal performance of paint shop equipment including:
• PT/ED (Pretreatment & Electro-deposition)
• OHC (Overhead Conveyor)
• CV (Conveyor systems)

• Monitor equipment against defined performance targets and take corrective actions

Safety Management

• Identify safety improvement opportunities
• Conduct audits and ensure compliance with safety standards
• Drive initiatives to achieve zero accidents/incidents

PLC & Automation Expertise

• Act as PLC specialist, particularly in:
• Siemens PLC systems
• PT/ED and conveyor automation programs

• Develop, modify, and troubleshoot PLC programs




• Implement contingency plans including backup and bypass programs

Training & Skill Development

• Develop and implement training plans for team members
• Build competency in:
• Siemens PLC programming
• Paint shop systems (PT/ED, conveyors)

• Conduct skill evaluation (L1, L2, multiskilling levels)

Breakdown Management

• Lead and guide team during breakdown situations
• Analyze failures and implement corrective actions
• Focus on MTTR reduction and improved response time

Planning, Reporting & Documentation

• Prepare and monitor:
• Daily, weekly, monthly, and annual maintenance reports

• Develop and revise:
• Preventive Maintenance (PM) modules
• Patrol checkpoints and inspection plans

• Validate and implement OPL (One Point Lesson) documents

Continuous Improvement & Business Plan

• Implement and monitor annual business plan activities
• Lead improvement initiatives to enhance:
• Equipment reliability
• Productivit

📌 Paint Shop Maintenance – Team Member (Penukonda)
🏢 Kia India
📍 Penukonda