Engine Shop Maintenance – Shop Floor (Electrical / CNC Maintenance)

Job Summary

Responsible for maintenance, troubleshooting, and reliability improvement of machine tools, CNC machines, assembly equipment, and special purpose machines (SPM) in the engine shop. Focus on preventive, condition-based, and reliability-centered maintenance to ensure high equipment uptime and productivity.

Key Responsibilities

Maintenance Activities

• Carry out Preventive Maintenance (PM), Condition-Based Maintenance (CBM), and Time-Based Maintenance (TBM) for:
• Machine tools
• CNC machines
• Assembly equipment

• Ensure all electrical equipment operates efficiently with minimal downtime

Reliability-Centered Maintenance (RCM)

• Preserve system functionality through structured maintenance practices
• Identify and analyze failure modes affecting equipment performance
• Prioritize critical failure modes based on impact
• Define and implement effective maintenance tasks to mitigate failures

Breakdown & Troubleshooting

• Troubleshoot electrical and control system breakdowns using:
• Circuit diagrams




• Diagnostic tools and testing equipment
• Practical/shortcut fault-finding methods

• Improve response time and enhance machine productivity

Maintenance Records & Analysis

• Record repeated and major breakdowns in history logs / CMMS
• Perform root cause analysis (RCA) for recurring failures
• Implement corrective and preventive actions to avoid recurrence

Team & Contractor Management

• Supervise shop floor technicians and subcontractors
• Ensure timely and effective execution of maintenance activities
• Coordinate with production teams for planned maintenance

Installation & Commissioning

• Handle erection and commissioning of:
• VMC & HMC machining centers
• CNC machines and assembly lines

• Experience with machines such as:
• DMG MORI, Mazak, Makino, GROB, WIA, Doosan, MAC

• Work on equipment including:
• Lathe machines
• Grinding machines
• Industrial robots
• SPMs (Balancing,

📌 Engine Shop Maintenance (Penukonda)
🏢 Kia India
📍 Penukonda