- Ensure product quality throughout the manufacturing process by implementing and maintaining robust quality control systems.
- Identify quality risks proactively and implement preventive measures to eliminate recurring issues.
- Resolve manufacturing quality issues using structured problem-solving methodologies, including containment, root cause analysis, corrective actions, and preventive actions (CAPA).
- Monitor process performance and drive continuous quality improvements.
Process Quality & Audits
- Ensure Process Control Plans are effectively implemented and aligned with PFMEA requirements.
- Lead Process Audits and Process Failure Mode & Effects Analysis (PFMEA) activities.
- Develop, update, and maintain quality procedures, work instructions, and inspection documentation.
- Ensure compliance with Quality Management Systems (IMS, ISO standards, and internal quality requirements).
- Manage product and process derogations while ensuring appropriate approvals and documentation.
Continuous Improvement
- Lead quality improvement projects to enhance process capability and reduce defects.
- Participate in Short Interval Management (SIM) meetings to monitor production quality performance.
- Support new product introductions and process changes by providing quality inputs and risk assessments.
- Promote Lean Manufacturing and Six Sigma practices across production operations.
Customer Quality
- Ensure customer quality requirements are consistently achieved.
- Investigate customer complaints and manufacturing defects using structured problem-solving tools.
- Collaborate with cross-functional teams to implement sustainable corrective and preventive actions.
Quality Systems & Compliance
- Support internal and external quality audits.
- Serve as the quality expert for assigned manufacturing lines or sectors.
- Ensure employees are trained on quality procedures and manufacturing standards.
- Maintain compliance with company quality policies and regulatory requirements.
Required Skills
- Strong knowledge of Manufacturing Quality Assurance and Quality Management Systems.
- Experience with PFMEA, Control Plans, Process Audits, and CAPA.
- Proficiency in statistical quality tools and quality data analysis.
- Knowledge of Lean Manufacturing and Six Sigma methodologies.
- Positive understanding of Microsoft Office Suite.
- Strong analytical, communication, and problem-solving skills.
- Ability to work effectively with cross-functional teams.
Preferred candidate profile
- Six Sigma Green Belt Certification.
- Internal Auditor certification for Integrated Management Systems (IMS).
- Experience in Electronics Manufacturing, Drives, UPS, or Power Electronics industries.
- Experience working in high-volume manufacturing environments.