Job highlights

- Skills Required . Project Management. Analytical Problem solving. Communication skill.
- Knowledge Required. .

Experience: 15-18 years Location Dharwad Qualification: BE / B-Tech in Mechanical Engineering

Responsibilities

- Quality Planning for New Product Development: Checking feasibility, planning new process, planning tooling.
- Daily Monitoring of Lost time / analysis
- Daily Monitoring of line rejection / analysis
- Giving inputs to engineering in Design Review , Setting APQP procedures
- Planning , Procurement, installation and commissioning of new equipment and machine
- Establishing the capability of the new processes for current products
- Ensuring the capacity of in-house manufacturing to meet market demands
- Supporting the procurement and replenishment of the JIG & FIXTURE.
- Releasing SOP, Specification sheet for each process on the line
- Releasing time standard for production - IE activity - VSM
- Development of process engineers to make them capable to handle CCPM project task , improvement activity independently
- Reviewing and Critically analyzing material flow during the processes and identification improvement scope to optimize it
- Reviewing material handling systems to identify improvement scope
- Reviewing line layout to identify non value added use of shop floor space, productivity improvement scope and scope of material flow improvement
- CCR review of manufacturing processes
- Review of existing processes to identify scope of productivity improvement, level one exploitation
- Review of actions decided for productivity improvement, line exploitation
- Review and update work instructions/SOP to ensure incorporations instructions related to human safety and product safety
- Capturing and recording(in change management record) any change in existing product design, Process, tooling, raw material source and Filling Manufacturing change request
- Validating and recording changes through procedure mentioned in MCR




- Implement changes in manufacturing process and recording impact of manufacturing change in product quality, productivity,
- Updating affected process documents i.e. PFD, FMEA,CP, PPAP file affected due to manufacturing change
- Updating shop floor documents i.e. SOP, WI affected due to manufacturing change
- Auditing lines to ensure availability of latest WI,SOP at all manufacturing processes
- Review of FMEA/CP to ensure that all critical/major characteristics are incorporated. Review of FMEA/CP to check presence and effectiveness of monitoring mechanism for critical Characteristics

- Conduct process capability study for in process characteristics as per plan and updation of process capability plan
- Review process capability study data for final product characteristics
- Identification of improvement actions if capability study shown out of control data.
- Planning process improvement projects based on following data -

COPQ/PPM/Quality Issues

CQC

VSM, Change Over/Set Up time

BPR and CCR Reviews

Productivity Improvement with aim to improve process efficiency and effectiveness

- Review and follow up actions of improvement project
- Develop people through regular reviews and PDs Knowledge Required
- Awareness on manufacturing Processes of sheet metal work, Plastic moulding, tool manufacturing

- Expert knowledge on mass production, Assembly processes & line automation.
- Quality system-APQP, PPAP, FMEA,n SPC, MSA , 6Sigma,Kaizen
- Process design, feasibility of product manufacturing, machine and accessory selection.

- Tools & Fixture designing , Auto Cad, workstation design, workshop technology processes.
- Understand layouts, flow, types, takt time, cycle Time & motion study, information flow,

line balancing, Understand value stream mapping

- Understand lean manufacturing with scale-up/down possibilities.
- Process capability measurements and understanding variations

Skills Required

- Project Management

- Analytical Problem solving

- Communication skill

- Presentation skills

- Technical Problem solving
- Leadership qualities and self-motivated

- Teamwork

- Negotiation

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📌 Process Leader (Dharwad)
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📍 Dharwad