Job highlights

- Translate monthly / weekly production requirements into process-wise capacity,manpower,machine and shift plans in coordination with PPC / IE
- Ensure rework / repair is performed only against approved instructions and authorized disposition

Job Summary

Creating Passion: Your Responsibilities

Responsibilities

A. Production Strategy, Planning Execution

- Own end-to-end production performance for tower crane fabrication, welding, machining coordination, blasting, painting, sub-assembly and final assembly.
- Translate monthly/weekly production requirements into process-wise capacity, manpower, machine and shift plans in coordination with PPC/IE.
- Ensure production execution as per approved BOM, drawings, routing, process flow, standard times and production orders.
- Establish and monitor daily/weekly/monthly production targets and recovery plans for deviations.
- Identify and eliminate bottlenecks related to material, manpower, machine, method, tooling and capacity.
- Ensure controlled WIP flow between fabrication, surface treatment and assembly processes.
- Ensure manufacturing readiness before production release, including material, drawings, tooling, fixtures, equipment, manpower and inspection readiness. B. Fabrication Welding Process Management

- Lead manufacturing of tower sections, jib sections, counter-jib, slewing platforms, machinery frames, outriggers, brackets and other structural assemblies.
- Ensure compliance with approved WPS/PQR, welding parameters, qualified welder requirements and applicable welding standards.
- Control critical welding parameters including preheat, interpass temperature, current, voltage, travel speed, heat input and welding sequence.
- Ensure control of fit-up, root gap, alignment, weld size, distortion and dimensional stability.
- Ensure welding consumable identification, storage, baking, issue and traceability.
- Monitor weld repair/NDT rejection and drive systematic reduction of welding defects.
- Establish effective distortion-control,



fixture-control and first-off approval practices. C.

Dimensional Process

Control

- Ensure manufacturing compliance with drawing requirements, GDT, tolerances and defined CTQs.
- Establish controls for straightness, flatness, squareness, parallelism, hole diameter, hole pitch, positional accuracy and structural alignment.
- Ensure first-off, in-process and final dimensional verification.
- Ensure availability, capability and periodic verification of gauges, fixtures, templates and measuring equipment.
- Drive Poka-Yoke and error-proofing for critical/repetitive manufacturing operations. D.

Blasting Painting

Process

- Own production performance for surface preparation, shot blasting, primer, intermediate coat, top coat and curing.
- Ensure compliance with approved coating systems and process specifications.
- Control blasting parameters, surface preparation, surface profile and environmental conditions.
- Ensure control of paint mixing ratio, pot life, application parameters, DFT, inter-coat interval and curing.
- Drive improvement in paint consumption, booth utilization, throughput, rejection and rework. E.

Assembly Process

Management

- Ensure assembly is executed according to approved BOM, drawings, routing and Work Instructions.
- Control critical assembly parameters including fitment, alignment, clearances, bolt torque, lubrication, pin/bushing fit and functional condition.
- Ensure operator self-inspection and Quality verification for identified critical characteristics.
- Ensure proper handling and protection of components throughout assembly. F. Quality Process Governance





- Own production-related quality performance while maintaining independent Quality verification/release.
- Ensure adherence to Process Flow, PFMEA, Control Plan, Work Instructions, Inspection Plans and Quality Gates.
- Monitor and improve FPY, internal PPM, rework, scrap, welding defects, dimensional rejection and assembly defects.
- Lead structured RCA using 8D, 5-Why, Fishbone, Pareto and other problem-solving methodologies.
- Ensure effective corrective/preventive action and standardization of improvements.
- Prevent unauthorized process deviations, rework or component modifications. G.

Quality

Gate, NCR Rework Management

- Ensure compliance with defined manufacturing Quality Gates from material release through final product release.
- Ensure NOK material is identified, segregated and controlled.
- Ensure rework/repair is performed only against approved instructions and authorized disposition.
- Ensure reworked components undergo defined reinspection and release.
- Ensure NCR, deviation, concession and rework records are linked to relevant production orders/serial numbers. H. Capacity, Productivity Cost Management

- Establish process capacity based on cycle time, available hours, efficiency, manpower and equipment capability.
- Monitor OEE, cycle time, output/man-hour, machine utilization and bottleneck capacity.

- Drive line balancing, layout optimization, material-flow improvement and manpower optimization.
- Reduce manufacturing losses related to waiting, movement, setup, downtime, rework, scrap and excess consumption.

- Own production cost performance including labour, welding consumables, paint, gas, energy, overtime and rework.
- Identify and justify CAPEX requirements for capacity, quality and productivity improvement.

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.

📌 Manager - Production (TCD) (Pune)
🏢 Liebherr Appliances India
📍 Pune