Role & responsibilities

- End-to-End Line Architecture: Lead the structural engineering design, factory layouts, line balancing, and process flow maps for cell, module, and battery pack assembly.

- Bill of Process (BOP): Establish the definitive Bill of Process, Standard Operating Procedures (SOPs), work instructions, and equipment control plan matrices.

- Capacity &
- Takt Time Optimization: Simulate and optimize process line throughput, machinery capacity constraints, cycle times, and operator ergonomics.

- Simultaneous Engineering: Collaborate dynamically with the Product R&D; team during early design loops to enforce DFM (Design for Manufacturability) and DFA (Design for Assembly) rules.

- Tolerance Stack-Up Analysis: Perform rigorous mechanical interface assessments and geometric tolerance checks to ensure product components fit seamlessly on automated assembly lines.

- Engineering Change Control: Evaluate, validate, and sign off on Engineering Change Requests (ECRs), mapping out their direct impact on existing tooling, fixtures, and cycle times.

- Equipment Engineering &

- Automation

- Vendor &

- OEM Management:



Author technical specifications and RFQs for custom manufacturing machinery (e.g., laser welders, wire bonders, automated cell sorters, dosing systems, and end-of-line testers).

- Tooling &

- Fixtures: Direct the internal prototyping, manufacturing, and validation of custom jigs, assembly fixtures, and proof-of-concept testing mechanisms.

- Advanced Automation Integration: Implement smart factory architectures including PLCs, SCADA, robotics, and Manufacturing Execution Systems (MES) tracking.

- Pilot Line Validation: Oversee the transition from laboratory prototypes to pilot runs and eventual mass production.

- Failure Mode Interception: Lead multi-disciplinary risk exercises to generate PFMEA (Process Failure Mode and Effects Analysis) and control plans to isolate assembly line risks before SOP (Start of Production).

Preferred candidate profile

- M.Tech/ B. Tech in Mechanical Engineering.

- Experience: 15 + years in Battery / Automobile Manufacturing engineering knowledge and leading process design teams.

📌 Head Engineering Design (Vizianagaram)
🏢 HBL ENGINEERING
📍 Vizianagaram