- Feasibility review of parts.
- Stagewise process design for stamping process.
- Prepare Quality plan of the product to be developed.

- Approve the Tool design
- Back up calculations to meet the product dimensions, Tool construction
- Manufacturing of tool / Fixture / Gauges concept.
- Track the projects for progress of tooling development.
- Conduct stage wise PPAP at component manufacturer. Review process costing & give inputs to costing team.

- Continual improvements in processes to improve upon Quality , cost , delivery
- Tool assembly.
- Tool inspection and approval.

- Project Management
- Review the tool /Part progress with supplier (Active task management)

- Tool inspection review along with suppliers.
- Tool tryout and trouble shooting.

- IATF 1649 System knowledge
- Quality Documents - APQP, PPAP, FMEA, SPC, MSA

- Process understanding
- Draw, forming processes

- Machining processes

- Coating processes

- Fabrication

- Problem solving techniques





- 7 step problem solving
- 8 D
- 6 Sigma
- Identification of failure mode / design errors.
- Use of process understanding to develop parts of expected quality with min cost & min time to develop the part

- Use of product and process knowledge to build the P FMEA for Tool & Process.
- Use of knowledge to make tooling to produce expected quality product with inbuilt pokayoke, rapid detection systems

- Use of process understanding to make product defect free.
- To ensure project completion happens within customer due date time.
- Stage wise PPAP, Implementation of IATF 16949,

- Identify patterns (pattern recognition), Maintain a database.
- To facilitate cost negotiations with suppliers.

- Understand
- -Data Collection
- -Observations

- -Patterns through observations.

📌 Development Engineer (NPD- Sheetmetal) (Pune)
🏢 Fleetguard Filters
📍 Pune