Quality Control & Inspection o Conduct patrol inspections and first-off approvals of yokes and input shafts for each part setup to ensure process compliance.
o Perform layout inspections for input shafts as required, ensuring dimensional accuracy.
o Carry out Statistical Process Control (SPC) analysis for critical dimensions of input shafts to monitor and maintain quality standards.
o Manage quality checks at various stages: final inspections, MPI, and PDI for input shafts and yokes.
o Manage NPD parts inspection using standard room equipment, conduct necessary checks, and prepare detailed inspection reports.
CMM & Measurement Systems o Develop and manage CMM programs for NPD parts (input shafts) and ensure proper maintenance of CMM styluses.
Documentation & Standardization o Create and update work instructions for input shaft inspections, ensuring clarity and consistency in inspection procedures.
o Ensure zero rejections caused by inspection errors by strictly adhering to first-off and patrol approval reports for input shafts.
o Review and maintain documentation of inspection activities,
calibration records, and layout reports.
Process Improvements & Problem Solving o Implement process improvements, Poka-Yoke, and Kaizen initiatives to reduce in-process rejections of input shafts and ensure timely completion of Corrective and Preventive Actions (CAPA).
o Minimize input shaft customer complaints by driving continuous improvement initiatives through process enhancements, Poka-Yoke, and Kaizen practices.
o Reduce input shaft customer rejections by identifying root causes and implementing process improvements, Poka-Yoke, and Kaizen solutions.