Sr. Executive/Assistant Manager - Production Operations- Ankleshwar, Gujarat.

Role & responsibilities

1. Process Monitoring and Control

- Monitor all process parameters across the gypsum board production line.
- Ensure proper control of gypsum slurry density, temperature, setting time, and consistency.
- Monitor stucco quality, calcination parameters, and gypsum powder characteristics.
- Maintain optimum line speed and ensure reliable board formation.
- Monitor paper alignment, slurry application, board thickness, and edge formation.
- Ensure process parameters are maintained within defined operating limits.

1. Production Planning and Target Achievement

- Coordinate with the Production Manager to achieve daily and monthly production targets.
- Monitor production output, line speed, and machine utilization.
- Identify process-related bottlenecks and implement corrective actions.
- Minimize production losses due to process deviations.
- Coordinate with Maintenance to resolve recurring process-related breakdowns.

1. Product Quality Management

- Ensure finished boards meet approved quality specifications.
- Monitor board thickness, width, length, weight, density, and squareness.
- Control board setting, bonding, core formation, and paper adhesion.
- Investigate bonding failures, edge damage, cracks, and other quality defects.
- Coordinate with the Quality Control team for testing and corrective actions.
- Maintain process records and ensure compliance with quality standards.

1.



Yield and Process Loss Reduction

- Monitor raw material consumption per MT or per square metre of finished board.
- Optimize stucco, starch, foam, additives, and other raw material consumption.
- Identify and reduce rejection, scrap, and rework.
- Analyze yield losses and implement corrective and preventive actions.
- Improve material utilization and overall process efficiency.

1. Stucco and Calcination Process

- Monitor gypsum calcination parameters, including temperature, feed rate, and residence time.
- Ensure consistent stucco quality and stable supply to the board line.
- Monitor calciner and mill performance in coordination with the concerned departments.
- Identify variations in stucco quality affecting board setting and bonding.
- Optimize calcination and grinding parameters to improve product quality and reduce energy consumption.

1. Equipment and Process Coordination

- Coordinate with Mechanical and Electrical teams to ensure reliable operation of process equipment.
- Monitor the performance of mixers, feeders, conveyors, pumps, and other process-related equipment.
- Identify abnormal operating conditions and report them promptly.
- Support root cause analysis of recurring process failures.
- Participate in preventive maintenance planning and equipment improvement activities.

Education - Diploma/ BE (Mechanical) Experience - 8-10 years of relevant experience

Product knowledge- Gypsum Board/ Plaster

📌 Sr.Executive-AM- Production- Operations- Ankleshwar
🏢 Walplast Products
📍 Ankleshwar