Purpose of the Role The Maintenance Engineer will be responsible for ensuring reliable operation, safety, and compliance of welding automation and robotic systems including KUKA, FANUC, and ABB robots; Siemens and Allen-Bradley PLCs; PRB systems; stud welding; laser brazing; hydraulic presses; Arm Welder IT Gun and Obara Gun systems; and sealer systems such as Graco and SCA. This role demands strong expertise in control systems, Profinet network troubleshooting, TPM leadership, and compliance with IATF 16949, ISO 14001, and ISO 45001 standards, alongside effective maintenance management through SAP.

Primary Responsibilities:

1. Maintenance & Troubleshooting

- Diagnose and repair electrical, mechanical, hydraulic, and pneumatic faults on:
- Robots: KUKA, FANUC, ABB (welding, handling, brazing applications)
- PLC systems: Siemens S7/TIA Portal & Allen-Bradley Studio 5000
- PRB systems, stud welding, laser brazing, hydraulic presses
- Arm Welder IT Gun and Obara Gun systems
- Sealer systems including Graco and SCA

- Perform advanced troubleshooting of Profinet industrial network issues to maintain communication between controllers, robots, and peripherals.
- Conduct root cause analysis and implement corrective actions to reduce downtime.
- Plan and execute preventive and predictive maintenance strategies to ensure equipment reliability.

2. Programming & Automation

- Develop, optimize, and maintain robot programs for KUKA, FANUC, and ABB systems to improve efficiency and quality.
- Program, troubleshoot, and maintain Siemens and Allen-Bradley PLCs and HMIs, with strong focus on control logic and network integration.
- Integrate robotic and automated systems, ensuring seamless communication via Profinet and other industrial networks.
- Support installation, commissioning, and modification of production lines and automation equipment

3. Production Support & Operations

- Provide hands-on technical support for rapid resolution of production issues.
- Train operators and maintenance personnel on equipment use and basic troubleshooting.
- Monitor equipment performance and recommend continuous improvement measures.
- Manage spare parts inventory, procurement, and storage through SAP.

4. TPM & Continuous Improvement

- Lead TPM practices to improve equipment uptime and reliability.
- Collaborate on Lean, Kaizen, and continuous improvement initiatives.




- Conduct maintenance audits and facilitate autonomous maintenance training.

5. Quality, Safety & Compliance

- Ensure maintenance complies with IATF 16949, ISO 14001, and ISO 45001 standards.
- Implement safety protocols including LOTO, risk assessments, and safety device checks.
- Promote environmentally responsible maintenance.
- Maintain accurate documentation for compliance and audit purposes.

6. SAP System & Store Management

- Use SAP for maintenance planning, work order management, and asset tracking.
- Oversee spare parts inventory and coordinate procurement and storage.
- Manage store operations efficiently to avoid delays.

Skills and Qualifications:

Technical Skills:

- Proficient in programming and troubleshooting KUKA, FANUC, ABB robotic systems.
- Strong expertise in Siemens S7/TIA Portal and Allen-Bradley Studio 5000 PLC programming and diagnostics.
- Skilled in Profinet network troubleshooting for reliable system communication.
- Experienced with Arm Welder IT Gun and Obara Gun systems.
- Knowledgeable in Graco and SCA sealer systems maintenance and troubleshooting.
- Understanding of control systems including logic design and safety controls.
- Experience with PRB systems, stud welding, laser brazing, hydraulic presses.
- Hands-on SAP experience for maintenance and inventory management.

Soft Skills:

- Strong analytical and problem-solving abilities.
- Effective communication and training skills.
- Ability to work collaboratively in fast-paced production environments.
- Proactive mindset focused on continuous improvement.

Education and Experience:

- Bachelor’s degree in Electrical, Electronics, Mechatronics, Automation Engineering, or related discipline is mandatory.
- 5 to 10 years’ experience in automated weld shops or similar manufacturing environments.
- Proven experience with KUKA, FANUC, ABB robots and Siemens / Allen-Bradley PLCs.
- Demonstrated proficiency in Profinet network troubleshooting and control systems.
- Hands-on experience with Arm Welder IT Gun, Obara Gun systems, and Graco and SCA sealer systems.




- Familiarity with IATF 16949, ISO 14001, and ISO 45001 standards.
- Certifications in robot programming and PLC programming are a plus.
- Experience in TPM implementation and SAP usage preferred

Tata Motors is an Equal Prospect Employer, committed to a fair and transparent hiring process. All recruitment decisions are based strictly on Merit, Role alignment, and Business requirements. It does not solicit or accept any form of payment or gratuity from candidates at any stage of the recruitment process. Any such request received should be considered fraudulent and reported immediately.

About Tata Motors:

Part of the USD 180 billion Tata group, Tata Motors Limited (BSE: 500570; NSE: TATAMOTORS), a USD 52 billion organization, is a leading global automobile manufacturer of cars, utility vehicles, pick-ups, trucks, and buses, offering an extensive range of integrated, smart, and e-mobility solutions. With ‘Connecting Aspirations’ at the core of its brand promise, Tata Motors is India’s market leader in commercial vehicles and ranks among the top three in the passenger vehicles market.

Tata Motors strives to bring new products that captivate the imagination of GenNext customers, fuelled by state-of-the-art design and R&D; centres located in India, the UK, the US, Italy, and South Korea. By focusing on engineering and tech- enabled automotive solutions catering to the future of mobility, the company’s innovation efforts are focused on developing pioneering technologies that are both sustainable and suited to the evolving market and customer aspirations. The company is pioneering India's Electric Vehicle (EV) transition and driving the shift towards sustainable mobility solutions by developing a tailored product strategy, leveraging the synergy between Group companies and playing an active role in liaising with the Government of India in developing the policy framework.

With operations in India, UK, South Korea, Thailand and Indonesia, Tata Motors markets its vehicles in Africa, the Middle East, Latin America, Southeast Asia, and the SAARC countries. As of March 31, 2025, Tata Motors’ operations include 93 consolidated subsidiaries, two joint operations, four joint ventures, and numerous equity-accounted associates, including their subsidiaries, over which the company exercises significant influence.

📌 Senior Manager - Line Central Maintenance PV (Pune)
🏢 TataMotors
📍 Pune