16 Oct
|
Care Essentials International
|
Ahmedabad
16 Oct
Care Essentials International
Ahmedabad
Job Summary
We are looking for a QC Inspector to inspect incoming raw materials, monitor quality during manufacturing, and check finished products before packing and dispatch.
The candidate will be responsible for inspecting non-woven fabric, packaging materials, and other production inputs, as well as checking patient warming blankets, sterilisation wraps, and converted products on the production floor.
The primary objective is to identify defects at an early stage, prevent defective materials from entering production, minimise rejection and wastage, and ensure that products meet approved quality specifications.
Key Responsibilities
1. Raw Material Inspection
- Inspect incoming non-woven fabric rolls, packaging materials, and other raw materials against approved specifications.
- Check fabric GSM, width, roll condition, colour, appearance, holes, stains, tears, and other specified parameters.
- Verify material identification, batch or lot numbers, supplier details, and relevant inspection documents.
- Inspect packaging materials for dimensions, thickness, printing, quality, and other applicable requirements.
- Record inspection results and report any deviations to the QC Supervisor or QA team.
- Identify and segregate rejected or suspect materials and ensure they are not used in production without proper authorization.
- Coordinate with Stores and Purchase regarding material discrepancies and supplier-related defects.
2. Production Floor Quality Inspection
- Conduct regular inspections during cutting, slitting, perforation, sealing, conversion, and packing.
- Check product dimensions, cutting accuracy, sealing quality, perforation, appearance, and workmanship.
- Identify holes, tears, stains, wrinkles, uneven edges, poor sealing, and other product defects.
- Check the first piece after machine setup or changeover, wherever required by the approved procedure.
- Inspect products at defined intervals and maintain inspection records.
- Immediately inform the Production Supervisor about defects and deviations.
3.
Finished Product and Packing Inspection
- Inspect patient warming blankets, sterilisation wraps, and other finished products against approved specifications.
- Verify dimensions, visual appearance, product quantity, folding, and packing requirements.
- Check labels, batch numbers, QR codes, and product identification against approved requirements.
- Identify incorrect labelling, damaged packaging, mixed products, and packing defects.
- Ensure defective or suspect products are segregated and not mixed with accepted products.
4. Rejection and Defect Control
- Identify, segregate, and record defective raw materials and finished products.
- Maintain records of rejection quantities, defect types, and affected batches or lots.
- Inform Production and QA about recurring defects and quality issues.
- Support investigations to identify the source of defects, whether related to raw materials, machines, or production processes.
- Assist in verifying reworked products against approved acceptance criteria.
5. Documentation and Coordination
- Maintain raw material inspection, in-process inspection, and finished product inspection records.
- Record inspection results accurately and maintain material and product traceability.
- Coordinate with Stores, Production, and QA to resolve quality issues.
- Ensure accepted, rejected, and pending-inspection materials are properly identified.
- Follow approved inspection procedures, safety requirements, and workplace discipline.
Required Skills
- Valuable visual inspection and defect identification skills.
- Basic knowledge of GSM measurement, dimensional checking, and measuring instruments.
- Ability to inspect raw materials and finished products against specifications.
- Basic reading, writing, and record-keeping skills.
- Attention to detail and willingness to work on the production floor.
- Ability to identify problems and report them promptly.
- Basic knowledge of MS Excel is preferred.
Preferred Experience
- Experience in non-woven fabric, textile, packaging, medical device, or similar manufacturing industries.
- Experience in incoming material inspection and production-floor QC.
- Knowledge of fabric GSM, roll inspection, dimensional inspection, and rejection segregation.
- Familiarity with batch traceability and quality inspection records.
Key Performance Indicators (KPIs)
- Timely completion of incoming material inspections.
- Accuracy of raw material and product inspection.
- Detection of defective materials before production use.
- Detection of defects before packing or dispatch.
- Accuracy and completeness of inspection records.
- Timely reporting of non-conformities.
- Reduction in avoidable rejection and material wastage.
Candidate Profile
- The candidate should be observant, disciplined, practical, and comfortable working in both the incoming material inspection area and the production shop floor. The person must be able to identify material and product defects, maintain inspection records, and ensure that rejected or suspect materials are not used without proper authorization.
- Candidates with hands-on experience in raw material inspection and manufacturing quality control are encouraged to apply.
What we offer
- Salary of 4 LPA to 8 LPA depending on qualification, experience, and track record.
- Group Health Insurance for employee, spouse and 2 children
- Transport from the nearby residential location.
About Australia compnay Care Essentials International Pvt Ltd and Geelong Healthcare Manufacturing Pvt Ltd are subsidiary companies of Care Essentials Pty Ltd Australia. The company manufactures medical devices and does 100% export across the globe.
📌 Quality Control Supervisor (Ahmedabad)
🏢 Care Essentials International
📍 Ahmedabad