16 Oct
|
Caterpillar
|
Bengaluru
16 Oct
Caterpillar
Bengaluru
Job Summary
As Process- Piping Lead Engineer, you will be responsible for the Engineering Design of Solar Turbine s Construction Services Products. You will involve in the design of the Oil Gas Projects such as Gas Compression stations project, you will demonstrate designing, implementing, and maintaining Process-Piping systems within the Oil Gas industry.
The identified candidate will be a member of a cross-functional team that Involves in FEED, Detail engineering, Procurement, inhouse Fabrication and Commissioning activities and ensues all performance metrics are achieved.
Responsibilities The candidate should possess a minimum of 12-15 years of industry experience in engineering / design execution and associated applications. Experience should include significant, demonstrated results leading Process-Piping design efforts supporting industrial gas turbine packaging and associated gas compression and power generation projects and BOP systems engineering and design.
We are looking for an experienced Process-Piping Engineer with a strong background in process simulation, flare system design, and hydraulic studies for Oil Gas or EPC projects.
- Develop New PFDs, PIDs, UFDs , and Process Safety Diagrams and review
- Strong Knowledge of Piping design Codes and Standards such as ASME B 31.3 B 31.8
- Strong knowledge of Smart PIDs, Admin role with Pipe Material Specs , Pipe Routing with Smart attributes using Plant 3D / Revit.
- Exposure to process simulations, mass heat balance using Aspen HYSYS, Flow Master, Simulink and equipment sizing to develop optimal process designs.
- Perform control valve sizing, pump sizing/design , and critical hydraulic checks
- Prepare/review data sheets and specifications for equipment, instruments, and piping
- Support development of Process Design Basis / Project Safety Philosophies control/ESD philosophies, trip logic, and Cause Effect diagrams
- Conduct inter-discipline checks (IDC) with layout, piping, and electrical teams
- Participate in cost estimation, material requests, and engineering documentation reviews
- Perform process safety studies, including HAZOP, SIL, and PHA , to identify and mitigate potential hazards.
- Lead process engineering design activities for Energy and Industrial projects, from Basic, FEED to detailed engineering .
- Responsible for ensuring quality technical design delivery output, technical governance and quality and coordination and interface within a multi discipline project team
- Provide technical support and guidance to multidisciplinary project teams, including mechanical engineers, piping engineers, and instrumentation engineers.
- Collaborate with clients, vendors, and regulatory authorities to ensure compliance with project requirements and industry standards.
- Lead process optimization initiatives to improve efficiency, reliability, and sustainability of existing operations.
- Preparing and evaluating bid and purchase specifications for process and clean utility equipment s.
- Calculating and organizing data and interfacing with other disciplines, such as piping, mechanical, instrument data for IC or electrical loadings, HSE, HVAC etc
- Line Sizing, Thickness Calculation, Pressure drop calculation Equipment sizing, Calculation.
- Preparation of Line List, Valve List, Equipment List, Piping Material Specification.
- Pipe Routing, Equipment Modelling using Autodesk Plant 3D.
- Preparation MTO, BOM from Piping 3D Models.
- Adaptable and quick to learn global developments in EPC- Oil Gas projects technologies and adopt.
- Continuous improvement of the design activity in terms of technical knowledge, efficiency, quality, and productivity.
- Provide virtual technical support for shop floor for the orders engineered commissioning support.
- The lead is responsible for over-seeing and guiding the team to ensure productivity, efficiency quality in daily operations.
- Co-ordinating design activities with multi-disciplinary team.
- Responsible for the Review of all the deliverables, timely delivery with highest Quality.
- Participating in and supporting proposal preparation, cost estimates, and technical reports.
- Researching new materials and competitive products. Organizing, coordinating, and executing the building, testing, and analysis of prototypes. Mechanical Equipment Design for Gas Compression Stations
Lead the selection, sizing, specification, and integration of rotating, static, heat-transfer, and packaged mechanical equipment for gas compression station and Balance of Plant applications. Prepare and review equipment datasheets, technical specifications, purchase requisitions,
technical bid evaluations, vendor drawings, and equipment general-arrangement documents.
Review compressor and gas-turbine package interfaces, separators and scrubbers, pressure vessels, process-gas coolers, heat exchangers, pumps, utility skids, and associated auxiliary equipment.
Coordinate equipment interfaces covering piping connections, nozzle loads, foundations, instruments, electrical loads, controls, access, lifting, maintenance, and package battery limits.
Support vendor clarification, inspection and testing, FAT, installation, mechanical completion, pre-commissioning, commissioning, and equipment-related troubleshooting.
Required Skills Tools
- Strong understanding of API/ASME standards for process safety
- Proficiency in hydraulic and surge analysis for long-distance pipelines
- Knowledge of pump and heat exchanger design
- Working experience with 3D Design Tools: AutoCad Plant 3D. E3D, AutoPipe Navis Works Manage.
Experience in mechanical equipment design and package integration for gas compression stations, including rotating equipment, pressure equipment, heat-transfer equipment, and utility skids. Proficiency in equipment datasheets, specifications, requisitions, technical bid evaluations, vendor-document review, equipment layouts, inspection plans, and test documentation.
Knowledge of applicable equipment standards such as API 617, API 616, API 661, ASME Section VIII, API 520, and API 521.
Degree Requirement
Bachelor of Mechanical from accredited Engineering Institute.
Mechanical Equipment Design - Gas Compression Stations
Knowledge of equipment selection, sizing, specification, integration, vendor review, inspection, testing, and lifecycle support for gas compression facilities.
Level of Experience
- Leads selection, sizing, specification, layout, and technical review of rotating, static, heat-transfer, and packaged mechanical equipment.
- Reviews vendor offers and documents for technical compliance, performance, materials, interfaces, inspection, testing, maintainability, and documentation completeness.
- Coordinates mechanical equipment interfaces and supports fabrication, installation, testing, commissioning, and troubleshooting.
Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.
📌 Lead Engineer - Piping & Mechanical Equipment Design (Bengaluru)
🏢 Caterpillar
📍 Bengaluru