Skills

- Knowledge & Posting Location
- PFMEA
- Process Flow Chart (PFC)
- Drawing verification
- Tooling Design
- Fixture Design
- RCA
- G8D
- SOP
- NPI Management
- Kaizen
- Continuous Improvement
- Lean Six Sigma

Minimum Qualification Bachelor of Engineering (BE)

Roles &

• Responsibilities

- Process Development - Develop and establish effective manufacturing processes for cable cutting, stripping, crimping, terminal insertion, routing, taping, sleeving and final assembly.
- Process Validation - Conduct trials, first-piece validation and process capability studies before releasing processes for mass production.
- Work Instructions &

• Documentation

- Prepare and maintain SOPs, Work Instructions, Process Flow, PFMEA, Control Plan and standard operating parameters.
- Crimping Process Control - Establish and monitor crimp height, crimp width, pull-force and applicator parameters to ensure consistent termination quality.
- Cycle Time &

• Line Balancing

- Conduct time studies, establish standard cycle times and optimize workstation and manpower allocation.
- Jig, Fixture &

• Tooling Development

- Design and implement harness boards, fixtures, templates, poka-yoke devices and special tools to improve assembly accuracy and productivity.
- Quality Improvement - Analyze process defects, conduct RCA/5 Why/8D and implement corrective and preventive actions to achieve Zero Defect.
- Electrical Test Process - Develop and optimize continuity,



open/short, Hi-Pot, insulation resistance and functional testing processes.
- NPI &

• New Product Introduction

- Support prototype, pilot and mass-production builds, including process trials, validation and production ramp-up.
- Engineering Change Management - Implement drawing, BOM, specification and process changes through proper ECN/ECR control.
- Poka-Yoke &

• Error Proofing

- Identify potential assembly errors and implement mechanical, electrical and software-based error-proofing solutions.
- Productivity Improvement - Drive cycle-time reduction, manpower optimization, UPH improvement, yield improvement and manufacturing cost reduction.
- Lean &

• Continuous Improvement

- Implement 5S, Kaizen, VSM, waste elimination and other Lean Manufacturing initiatives.
- Machine &

• Tooling Readiness

- Coordinate with Maintenance and suppliers for machine setup, preventive maintenance, calibration and tooling availability.
- Cross-Functional Support - Work closely with Production, Quality, SCM, Maintenance, NPI and Design Engineering teams to resolve process issues and ensure stable mass production.

Location Process Engineer - Cable Harnessing

Code: LNT/PE-CH/1878833

Company: DEIC-L&T; Precision Engineering & Systems

Location: Coimbatore Campus

Posted On: 14 Oct 2026

End Date: 12 Apr 2027

Required Experience: 4 - 7 Years

📌 Process Engineer - Cable Harnessing (India)
🏢 Larsen & Toubro Infotech
📍 India