18 Oct
|
Paracoat Products
|
Halol
18 Oct
Paracoat Products
Halol
Role & responsibili
Key Responsibilities
Process monitoring and inspection
- Carry out first-piece, last-piece, and patrol inspections according to the control plan and inspection standards.
- Verify process parameters (temperature, pressure, torque, speed, cycle time, etc.) against the defined specifications.
- Make sure work instructions, SOPs, and inspection standards are available, current, and being followed at each workstation.
- Approve setups after tool changes, die changes, or machine breakdowns before production resumes.
Non-conformance handling
- Identify, tag, segregate, and contain non-conforming material on the line.
- Lead line-level problem solving using 5-Why, Fishbone (Ishikawa), and Why-Why analysis.
- Raise and track corrective and preventive actions (CAPA) until they are verified as effective.
- Coordinate rework and repair activities and get them approved.
Data and statistical control
- Maintain inspection records, check sheets, and rejection/rework data.
- Monitor SPC charts and process capability (Cp, Cpk) for critical characteristics.
- Prepare daily and monthly quality reports, including PPM, rejection Pareto, and line-wise quality performance.
Systems and compliance
- Support implementation and upkeep of IATF 16949 / ISO 9001 requirements on the shop floor.
- Contribute to PFMEA, control plan, and process flow diagram updates.
- Verify and control Poka-Yoke (error-proofing) devices and keep their verification records.
- Ensure gauges and instruments in use are calibrated and support MSA studies (GR&R;).
- Take part in internal audits, process audits, layered process audits (LPA), and product audits.
Team and continuous improvement
- Train operators and line inspectors on quality standards, defect identification, and inspection methods.
- Drive quality improvement projects and support Kaizen, 5S, and quality circle initiatives.
- Provide input on customer complaints and help implement line-level countermeasures.ties
Preferred candidate profile
📌 Quality Engineer (Halol)
🏢 Paracoat Products
📍 Halol