Position: Operator - Mechanical Assembly

Work Location: Shamshabad, Hyderabad

Role & responsibilities :

Box Build & Mechanical Assembly

- Plan, implement, and support complete box build assemblies including:

- PCB integration into enclosures
- Cable harness routing and termination
- Mechanical fitting, fastening, and torque control
- Interpret mechanical drawings, BOMs, and assembly instructions
- Ensure proper alignment, sealing, gasket fitting, and EMI shielding
- Drive improvements in assembly methods, ergonomics, and cycle time

1. Bonding, Potting & Conformal Coating

- Define and control processes for:
- Bonding (adhesives, sealants, RTV, epoxy)
- Potting & encapsulation (thermal, electrical insulation, vibration protection)
- Conformal coating (acrylic, silicone, urethane, parylene)
- Select materials based on thermal, environmental, and electrical requirements
- Establish process parameters, curing cycles, masking techniques
- Ensure compliance with IPC standards (IPC-A-610, IPC-CC-830, J-STD-001)

- Troubleshoot defects such as
- Voids, bubbles, delamination

- Coating thickness variation

- Incomplete curing

1. NPI (Current Product Introduction) Engineering

- Lead end-to-end NPI activities from proto to mass production:

- Feasibility analysis

- Process design and validation
- Line setup and pilot builds
- Coordinate with design, quality, supply chain, and customers

- Prepare
- Work Instructions (WI), SOPs
- PFMEA, Control Plans

- Process flow diagrams
- Conduct trial builds, design validation, and yield improvement

1. Engineering Modifications / Change Management

- Implement and validate Engineering Change Orders (ECO/ECN)
- Evaluate impact of changes on:

- Process capability





- Production efficiency

- Product reliability
- Update documentation, tooling, and fixtures accordingly
- Support root cause analysis (RCA) and corrective actions (CAPA)

1. Process Improvement & Quality

- Drive continuous improvement (Kaizen, Lean, Six Sigma principles)
- Improve FPY (First Pass Yield), reduce rework and scrap

- Monitor process KPIs

- Cycle time

- Yield

- Defect rates
- Work closely with QA for:

- Failure analysis

- Reliability testing

- Audit compliance

1. Tooling & Equipment Management

- Define and validate fixtures, jigs, and assembly tools
- Support automation opportunities in coating/dispensing processes
- Maintain equipment calibration & preventive maintenance plans

1. Documentation & Compliance

- Ensure adherence to:

- IPC / ISO standards

- Customer requirements

- ESD and safety guidelines

- Maintain accurate

- Process documentation

- Build records

- Traceability logs

Preferred candidate profile

- Strong knowledge of:

- Box build assembly processes

- Mechanical design integration
- Adhesives, potting compounds, conformal coatings

- Familiarity with
- IPC standards (A-610, J-STD-001, CC-830)

- CAD drawings interpretation

- Understanding of

- Thermal management

- EMI/EMC considerations

- Environmental protection methods

Education & Experience

- Diploma in Mechanical / Electronics
- 5 to 12 years in EMS / electronics manufacturing environment
- Experience in box build and NPI engineering preferred

Preferred Qualifications
- IPC certification (CIT/CIS)
- Six Sigma Green Belt / Lean certification
- Experience with automation in coating/potting dispensing systems
- Exposure to aerospace, automotive, or high-reliability electronics

📌 Production Operator (Hyderabad)
🏢 Cyient
📍 Hyderabad