1. Job Purpose

Responsible for ensuring maximum availability and reliability of plant machinery, furnaces, electrical systems, utilities, and other production equipment through preventive, predictive and breakdown maintenance.

2. Key Responsibilities

Mechanical Maintenance

- Maintenance of aluminum melting furnaces, holding furnaces, and associated equipment.
- Maintenance of pumps, motors, gearboxes, conveyors, compressors, and hydraulic and pneumatic systems.
- Handle breakdown maintenance and ensure minimum production downtime.
- Conduct preventive maintenance as per defined schedules.
- Identify recurring failures and implement permanent corrective actions.
- Maintain critical spare parts and recommend spares for procurement.

Electrical Maintenance

- Maintenance of HT/LT electrical systems, MCC/PCC panels, control panels and distribution systems.
- Maintenance of motors, starters, VFDs, sensors and electrical control systems.
- Ensure proper functioning of DG sets, transformers and power distribution systems.
- Troubleshoot electrical breakdowns safely and quickly.
- Ensure electrical safety, earthing and compliance with applicable standards.

Furnace & Process Equipment

- Ensure reliable operation of melting and alloy production equipment.
- Monitor furnace-related mechanical/electrical equipment.
- Coordinate with production during furnace breakdowns and shutdowns.
- Monitor critical parameters and identify early signs of equipment failure.

Preventive Maintenance

- Prepare and execute daily, weekly, monthly and annual PM schedules.




- Maintain equipment history and breakdown records.
- Track MTBF, MTTR and machine availability.
- Analyse repeated breakdowns and implement RCA/CAPA.

Utilities

- Maintenance of compressors, cooling-water systems, pumps, ventilation systems and other plant utilities.
- Monitor utility equipment performance and energy consumption.

Safety & Compliance

- Follow LOTO and all plant safety procedures.
- Ensure maintenance work is carried out with proper PPE and safety permits.
- Ensure electrical and mechanical equipment are maintained in safe operating condition.
- Support statutory inspections and safety audits.

4. Required Skills

- Strong breakdown troubleshooting capability.
- Knowledge of preventive and predictive maintenance.
- Knowledge of PLC/VFD and industrial electrical systems.
- Knowledge of hydraulic and pneumatic systems.
- Ability to read electrical/mechanical drawings.
- Good knowledge of MS Excel and maintenance documentation.
- Solid team-handling and vendor-management skills.
- Ability to work in shifts and during emergency breakdowns.

5. Preferred Candidate Profile Priority should be given to candidates from:

- Aluminium alloy / aluminium recycling plants
- Foundry / melting plants
- Die-casting industries
- Automotive component manufacturing
- Steel / non-ferrous metal plants
- Heavy engineering manufacturing

Pay: ₹50,000.00 - ₹60,000.00 per month

Application Question(s)

- Are you willing to relocate from Lucknow to Pune for this job?

Work Location: In person

📌 Maintenance Engineer (Lucknow)
🏢 tripplanner
📍 Lucknow