Job Purpose To lead and manage the complete Forging Operations, including forge shop setup, process development, die design coordination, production planning, quality assurance, safety compliance, manpower development, and achievement of production targets while ensuring operational excellence and adherence to HSE standards.
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Key Responsibilities
Strategic & Operational Management
- Lead the setup and development of forging shop operations.
- Select suitable components/products for forging processes.
- Ensure smooth operation and optimum utilization of all forging equipment and Heat Treatment Facility.
- Achieve production targets as per organizational requirements.
Process & Product Development
- Coordinate with the Design Department for die design development in MOC like CS/SS/DSS/SDSS/NAB/Aluminium/Incone/825/625.
- Oversee die manufacturing activities and vendor coordination.
- Conduct sample forging trials and implement process improvements.
- Develop dies to achieve accurate closed-die forgings and improved productivity.
- Drive continuous improvements in forging processes, quality, and efficiency.
Quality Management
- Ensure final inspection and testing of machines before dispatch.
- Maintain compliance with company quality standards and applicable management systems and Customer Specifications.
- Support implementation and adherence to ISO 9001 API and Company QMS including HSE.
Team Leadership & Training
- Lead, mentor, and develop forge shop personnel.
- Provide technical and safety training to associates and subordinates.
- Foster a culture of teamwork, accountability, and continuous improvement.
- Coordinate workforce planning and performance management within the department.
Health, Safety & Environment (HSE)
- Ensure 100% compliance with HSE requirements.
- Promote safe work practices across forge shop operations.
- Report and investigate near misses, incidents, and accidents.
- Maintain high standards of housekeeping and 5S practices.
Educational Qualification
- Diploma in Mechanical Engineering (DME) or B.E./B.Tech in Mechanical Engineering.
Experience
- 8-10 years of experience in Forging Operations (Preferably Valve Industry or Valve Component).
- Experience in forge shop setup, process development, die development, production management, and team leadership preferred.
Required Competencies & Skills
- Strong knowledge of forging processes and forging machinery.
- Expertise in die design and forging process optimization.
- Knowledge of forging materials and products.
- Production planning and target management.
- Project management and shop-floor layout planning.
- Leadership and people management skills.
- Robust coordination and communication abilities.
- Task and time management skills.
- Problem-solving and decision-making capability.
- Knowledge of quality systems and HSE requirements.
- ERP/infor BAAN System*
📌 Forging In charge (Navi Mumbai)
🏢 Hawa Valves
📍 Navi Mumbai
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