Plant Manager JD requirement -

Company Name : Fusion Electronics Pvt Ltd

Role Objective

Lead, scale, and continuously improve a state-of-the-art Flexible Printed Circuit Board facility, ensuring world-class product quality, process reliability, and operational excellence while fostering a culture of innovation, safety, and accountability.

Key Responsibilities

1. Plant Operations & Production

- Oversee end-to-end production: substrate prep, imaging, etching, lamination, drilling, plating, coverlay, surface finish, and final QA.
- Ensure OEE (Overall Equipment Effectiveness), yield, and throughput targets are met or exceeded.
- Manage production scheduling, capacity planning, and preventive maintenance.

2. Quality & Compliance

- Enforce ISO 9001 / TS 16949 / ISO 14001 standards.
- Implement statistical process control (SPC) and Six Sigma methodologies.
- Drive zero-defect culture, ensuring adherence to IPC standards (IPC-6013, IPC-2223, IPC-A-600).
- Oversee audits and maintain traceability and documentation for all processes.

3. Technology & Innovation

- Work with R&D; and engineering teams to introduce new FPCB technologies (e.g., ultra-thin circuits, rigid-flex, high-frequency substrates, polyimide advancements).
- Spearhead automation, robotics, and Industry 4.0 adoption (MES, SCADA, real-time analytics).
- Evaluate and commission new machinery, tooling, and process enhancements.

4. People & Culture

- Build and mentor a high-performance team across production, maintenance, QA, and logistics.
- Cultivate a safety-first, data-driven, continuous-improvement mindset.
- Conduct training for operators, supervisors, and engineers in FPCB processes and lean systems.

5.



Cost, Inventory & Efficiency

- Optimize raw material utilization (copper foil, polyimide, adhesives, chemicals).
- Control wastage, scrap, rework, and energy consumption.
- Work closely with SCM to ensure just-in-time (JIT) material availability.
- Develop and monitor KPIs for productivity, yield, downtime, and cost per unit.

6. Strategic & Cross-Functional Leadership

- Collaborate with R&D;, Quality, and Customer teams for NPI (Current Product Introduction).
- Support the business expansion roadmap — capacity doubling, new line commissioning, etc.
- Represent the plant in client audits, investor visits, and vendor partnerships.

Qualifications & Experience

- B.Tech / M.Tech in Electronics, Mechanical, or Industrial Engineering.
- 15-20 years of experience in PCB/FPCB manufacturing, with at least 5 years in plant leadership.
- Proven expertise in process engineering, cleanroom environments, and precision manufacturing.
- Hands-on exposure to flex, rigid-flex, or HDI PCB lines preferred.
- Certifications in Lean Six Sigma / TPM / TQM are desirable.

Key Skills & Competencies :

- Strong technical grounding in PCB processes, materials, and equipment.
- Excellent leadership and people-management capabilities.
- Deep understanding of automation, MES, and Industry 4.0 systems.
- Analytical, structured thinker with a continuous improvement mindset.
- Resilient under pressure, decisive, and capable of scaling operations rapidly.

Address : F 23-25 SAROJINI NAGARINDUSTRIAL AREA LUCKNOW , UTTAR PRADESH, Uttar Pradesh, India

Pay: ₹90,000.00 - ₹180,000.00 per month

Benefits :

- Provident Fund

Work Location: In person

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