Position Title: Engineer/Senior Engineer – Operational Excellence (Shirwal), ACG Capsules Organization Context Position Title: Senior Engineer – Operational Excellence, ACG Capsules Employee Name: Grade: M09/M08 Department: Operational Excellence

Location:
Shirwal Reports to: Operational Excellence Lead Reported by: ACG is the world’s only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains.

We offer
a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems. We have an prospect in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection.
• Job Objective
• Execute Continuous Improvement and Operational Excellence projects through structured data collection, analysis and implementation of sustainable actions.
• Lead cross-functional teams in data collection, observation studies, trials and action planning to ensure timely delivery of CI projects.
• Drive Lean Daily Management, Kaizen and change-management activities in line with the plant OpEx roadmap.
• Build plant capability in Lean Six Sigma, problem solving, data analysis and continuous improvement practices.
• Primary responsibilities Strategic and planning
• Support execution of the Plant Operational Excellence strategy and identify improvement opportunities.
• Participate in improvement-area identification and execute agreed CI projects with defined targets and timelines. Functional – Core
• Execute Lean Six Sigma,



Kaizen and structured problem-solving projects and measure effectiveness against project outcomes.
• Develop data collection plans and conduct GEMBA/observation studies, trials and process analysis using appropriate CI and statistical tools.
• Apply RCA, Pareto, 5-Why, Fishbone, Cp/Cpk, MSA, VSM, SMED, DILO and Motion Study for process, quality, productivity and reliability improvement.
• Coordinate with Manufacturing, Quality, Engineering and Maintenance teams for corrective actions and engineering solutions.
• Drive Lean Daily Management System (LDMS), KPI reviews, action tracking and escalation routines.
• Facilitate Kaizen, Poka-Yoke, Visual Management, Standard Work and shop-floor improvement activities.
• Develop and maintain CI project dashboards and KPI reports using Excel and Power BI.
• Support digitalization of shop-floor data collection and CI processes using Power Apps and other approved digital solutions.
• Support Technical Training, Lean Six Sigma capability building, Small Group Activities / Quality Circles and CI events.
• Support 5S audits and track improvement actions with process owners. Internal process
• Monitor project progress, actions and risks and escalate delays or non-compliances to the Operational Excellence Manager and HODs.
• Prepare project status, implementation and benefit updates for Plant Operational Excellence reviews.
• Maintain CI project, Kaizen, LDMS and related documentation, trackers and closure records. People development




• Train and coach associates and process owners in Lean Six Sigma, RCA, Kaizen, problem solving and Daily Management practices.
• Support execution of the Technical Training Calendar and development of CI capability across the plant.
• Support quarterly Kaizen events and Six Sigma project competitions for associates.
• Key Result Areas
• Continuous Improvement projects completed vs. planned and effectiveness against agreed targets
• Processes standardized through CI projects, Standard Work, Visual Management and Poka-Yoke
• Kaizen projects completed vs. planned
• People trained as per the CI / Technical Training Calendar
• LDMS / KPI review adherence and closure of improvement actions
• 5S / GEMBA improvement actions completed vs. planned
• Key Interfaces Internal Interfaces External Interfaces Manufacturing Quality Engineering Maintenance Post Manufacturing HR Plant SCM Plant Finance Central Operational Excellence / CIC Project Steering Committee Stakeholders External Consultants External Vendors
• ACG Persona Technical Competency – T Compass Leadership Competency – L Compass Persona Level Competency Level Problem Solving Knowledge 4 Integrator 4 Six Sigma GB / Black Belt Certification 3 Partner 2 Microsoft Office / Data Analytics 4 Innovator 3 Minitab & Statistical / Lean Tools 2 Entrepreneur 2 TPM / Reliability & CI Pillar Handling 2 Builder 1
• Educational and Experience Requirements Minimum Requirement Desired Level of Education BE/B-Tech – Mech Engg BE/B-Tech – Mech Engg Experience 3+ years in Operational Excellence / Continuous Improvement Overall, 5 years in manufacturing / Continuous Improvement experience Must Be Six Sigma Green Belt Certified Six Sigma Black Belt Certified

📌 Lead - Operational Excellence, Shirwal, ACG Capsules
🏢 ACG
📍 Shirwal