Job Summary:

We are looking for a Structural & Crash Simulation Engineer to strengthen in-house simulation capabilities for EV Powertrain systems, including HV Battery Packs, e-Drives, and Xin1 units. The role involves structural analysis using Ansys, crash simulations using LS-Dyna, and development of Python-based automation tools for simulation workflows, reporting, and concept validation.

Key Responsibilities:

- Perform structural simulations of EV powertrain components using Ansys.
- Conduct and support HV Battery crash, impact, crush, and mechanical shock simulations using LS-Dyna.
- Review and monitor simulation activities carried out by suppliers.
- Participate in design reviews and engineering change management from a structural/crash perspective.
- Develop Python-based automation scripts for simulation pre-processing, post-processing, KPI extraction, and report generation.
- Create automated technical reports and management presentations.
- Develop and maintain simulation databases, material libraries, and cell libraries.
- Support concept design automation frameworks and analytical calculation models.




- Provide simulation inputs for DFMEA/PFMEA activities.
- Collaborate with design, testing, and cross-functional teams for product development.

Must-Have Skills :

- Ansys Structural Analysis (Static, Modal, Vibration, Fatigue)
- LS-Dyna Crash Simulation
- Finite Element Analysis (FEA)
- HyperMesh / ANSA
- Python Scripting & Automation
- Structural Mechanics & Strength of Materials
- Vibration, Fatigue & Impact Dynamics
- Automotive/EV Product Development

Preferred Skills:

- HV Battery Pack Crash Analysis
- EV Powertrain Systems (Battery, e-Drive)
- Creo/CATIA
- Data Analytics & Statistics
- Report Automation and Dashboard Development

Role: Other, Industry Type: Automobile, Department: Other, Employment Type: Full Time, Permanent Role Category: Other Education UG: B.Tech / B.E. in Automobile Engineering, Instrumentation and Control Engineering, Mechanical Engineering, Mechatronics Key Skills Skills highlighted with ‘‘ are preferred keyskills LS-DYNACrash SimulationStructural SimulationAnsysEv Powertrain HyperMeshAnsa

📌 Senior Manager-Modelling and Simulation Engineer (Pune)
🏢 Tata Motors Global Services
📍 Pune