Senior EngineerElectrical Maintenance

Purpose: Maintain all the Electrical zones & UtilitiesHT Yard (Substation-33KV/415Volts), 33KV HT BreakersOut Door Type, Power Transformer with Minimum rating of 2000 KVA ( 33/0

433 KV), LT breakers, APFCR Panel with Capacitor Bank of with Minimum Capacity800 KVAR, Online Industrial UPS with Battery Bank with Minimum Capacity 400KVA, DG Setwith minimum Capacity -1010 KVA, ATS &

- AMF, LT Motors &
- Starters, Process Auto Control Panels, Panel Cooling system, Automatic Lighting System, Screw Air Compressors, Air Dryers, Screw Chiller, Auto Fire Sensing &
- Alarm System, Material handling & lifting Equipments (Like-Fork lifter, EOT crane, JIB crane, Electric hoist &
- Automobiles), Water Treatment Plants, Industrial Air Conditioning &
- Refrigeration System, Industrial gas storage & pumping system ( LPG &
- PNG), Process Automation &
- InstrumentationLike PLC, HMI, VFD, Servo Drives &
- Motors ( SIEMENS, OMRON, Allen Bradley, Mitsubishi, Yaskawa, Delta &
- Schneider), Transducers, Safety Control &
- Measuring Instruments, Energy Saving Projects and Process Equipments Like Tunnel Kiln, Ball mills, Auto spraying system, Motorized conveyors & agitators, Dryers &
- Furnace

Qualification: BE/B

Tech Electrical & Electronics with Electrical Supervisor license Up to 33KV and AutoCAD proficiency (AutoCAD, SolidWorks)

Experience: Required Minimum 7-9 years specific on hand work experienceadvantage if the experience in same business line/continuous process industry like Sanitaryware/ceramic field/FMCG/Automobile/Cement/Oil & Gas/Steel/Paper

General Requirements

Shall be responsible for two primary functions: Equipment Maintenance and Co-ordination & Implementation of TPM system

Managing employeesRecruiting, onboarding, training, and managing electricians, developing systemsDeveloping and maintaining electrical systems, Planning and schedulingwork schedules, and assignments

Ensuring complianceEnsuring compliance with electrical codes and safety standards, managing projectsthe design, installation, and supply of electrical systems, managing budgetsManaging project budgets and ensuring financial objectives are met, managing records: Maintaining accurate records of electrical plans and documentation

Improving operationsDeveloping and improving departmental policies and procedures, and suggesting ways to increase revenues and efficiency, resolving issuesInvestigating and resolving complaints, CommunicatingCommunicating job expectations and leading weekly team meetings

Accomplish department objectives by orienting, training, assigning, scheduling, coaching, counselling, disciplining team, communicating job expectations, planning, monitoring & reviewing job contributions and enforcing policies & procedures

Achieve objectives by contributing electrical engineering information, technical support recommendation to strategic plans, reviews, projects, preparing & completing action plans by implementing production, productivity & quality standards, resolving problems, completing audits, identifying trends & determining improvements

Perform maintenance management by supervising maintenance personnel and establishing priorities in maintenance schedules

Taking decision for Predictive & corrective maintenance of plant equipment based on performance

Meet department financial objectives by forecasting requirements, preparing an annual budget, scheduling expenditures,



analysing variances & initiating corrective actions

Develop strategic electrical engineering plans by studying operational plans, existing conditions, determining needs to accomplish operational plans, mapping solutions, updating modifying requirements & solutions and preparing cost estimates & budgets

Assists with allocation, budgeting, resource planning & scheduling

Maintain approvals and assets, utilities, facility, parts inventory, monitoring purchase orders, invoice approvals, and manage the department budget

Monitor and control maintenance costs

Need to work on specific consumption & utilization

Plan electrical projects by determining specifications, establishing installation schedules, integrating requirements with process & electrical designs, verifying requirements & updating cost estimates and completes electrical projects by supervising installations & resolving design issues

Complete engineering projects on time and at or under budget

Timely Perform Performance Evaluations on direct reports and Verify Performance Evaluations are being performed on technical work force

Drive the Maintenance & Reliability initiative focused on Preventive & Predictive Maintenance, not reactive and maintain work order & inventory management

Maintain electrical systems by establishing & enforcing timely maintenance as per the schedules

Adherence of preventive maintenance schedule

Carry out routine maintenance work and respond to equipment faults and diagnose breakdown problems

Identification of obsolete & upgrade with latest or improved technology

Design, update & archiving the electrical Drawings, documents, necessary for the documentation of projects, programs and operator interface software

Broad-based, hands-on knowledge and experience with various types of instrument and electrical systems, equipment and software

Ability to operate & update data in Ariba, SAP, MS word, MS excel, MS power point, Google sheets, AutoCAD & SolidWorks etc and understand & develop drawings in AutoCAD & SolidWorks

Maintain protected & healthy work environment by establishing, following, enforcing standards & procedures and complying with codes & legal regulations

Statutory Complying all kind of legal & statutory requirements related EHS for electrical department

Design and specify new equipment installations undertaken by the business unit

Prepare project cost estimates and capital appropriation requests justifying proposed spending with economic returns meeting company standards

Coordinate with production, maintenance, purchasing departments while preforming engineering activities

Must be able to work a flexible schedule

Failure Analysis of all Electrical equipments failures and compliance as per action plans, calculate the MTTR & MTBF

Provide process engineering and troubleshooting support to production, utilities as necessary to meet all the production commitments

Contributes to production flow by minimizing downtime due to equipment/parts failures

Good communication,



analytical and troubleshooting skills

Willingness to work in a team-based environment and a commitment to continuous learning and improvement

Ensure TPM, KYT, TBT, KAIZEN, HAICHIBAN, 5S, Critical Six, OHSAS, ISO, QMS, EMS and Behaviour Based Safety

Typical Responsibilities

O&M; Zero Down Time & 100 % uptime for all the electrical Equipments, Utilities and Installations (Including 33KV SS/HT Yard, PTR, all the HT & LT breakers, panels & relay control Panels, Safety, control & Protection circuits, LAS system, UPSs and DG sets)

Basic Knowledge in electrical & unit operations

Knowledge of working on HT & LT panels

Responsible for the day-to-day electrical engineering improvements and maintenance pertaining to the department while directing the activity of Electrical maintenance personnel for the safe, efficient operation of the plant

Responsible for 33KV line maintenance for plant operations including external & internal

Direct the repair, maintenance, rearrangement, modification and installation of equipment

Design electrical & electronic control and communication systems for production equipment

Troubleshoot electrical and instrumentation maintenance issues and complete appropriate documentation

Evaluate all data to determine maintenance schedules to optimize equipment availability

Ensure to 100% Safe & Reliable electrical operations with required data & records around the clock (All the shifts)

Ensure 100% Availability & Readiness of safe & reliable electrical installations for all the Process Equipments & Utilities (Including material handling & lifting equipments) Zero Down Time & 100 % uptime

Ensure 100% availability of all the records & drawings at appropriate storage & designated place with display in ABC category

Need to Adhere, Ensure & Maintain 100% compliance as per the statutory & legal requirements, ISO, Company & Government policy, rules & regulations with all the required documents and timely submission with acknowledgement including periodical testing, inspection & calibration and interacting with all the Government Officials to comply the Organization Statutory & Regulatory Compliance

PM/CBM Compliance to 100% RCA to be carried out for major & repetitive failures with appropriate corrective action and preventive actions

Adhere, Ensure, Maintain & timely completion of all the maintenance schedules for reliable maintenance Need to review & update periodically as per the requirement & improvements to reduce maintenance cost & time and Only Proactive maintenance & approach

Minimization of Inventory & cost optimization by Indigenous Development of Spares

Development cost estimations, helps determine affordable & reliable material sources

Reduction of Electricity & MaintenanceIdentification, Designing & Implementation of Various Cost Reduction, Energy Savings, Reliability & Continuous Improvement Projects

Timely execution of AMC for all the Critical utilities as per the schedule

Timely execution & completion of all the approved projects & new equipments as per the requirement

Team Improvement, Building & Management Skill matrix, Knowledge & Information sharing, clear communication, preparation of training calendar & appropriate training to all the team members

Scheduling of outsource requirements with appropriate justification & prior approvals

Cost Optimization with Budget & Control Measures

📌 Senior Engineer– Electrical Maintenance (Gurugram)
🏢 LIXIL
📍 Gurugram