22 Oct
|
Larsen and Toubro
|
India
22 Oct
Larsen and Toubro
India
1. Job Description (JD) – Roles & Responsibilities
S. No.
Roles & Responsibilities
1
Lead the overall Quality function across SMT, THT, PCBA Testing, Conformal Coating, and FATP/Box Build operations.
2
Establish and maintain QMS in compliance with ISO 9001, IATF 16949, and customer-specific requirements.
3
Drive customer quality, complaint management, 8D reports, corrective actions, and customer satisfaction.
4
Ensure effective implementation of IQC, IPQC, OQC, and supplier quality assurance processes.
5
Lead NPI quality planning, engineering builds, process validation, APQP, PPAP, FMEA, and control plans, as applicable.
6
Monitor manufacturing quality, defect trends, process capability, yield, and product reliability.
7
Drive root cause analysis using 8D, 5-Why, Fishbone, SPC, and CAPA methodologies.
8
Lead supplier quality improvement, supplier audits, incoming defect reduction, and supplier corrective actions.
9
Ensure compliance with IPC-A-610, J-STD-001, ESD control requirements, and applicable workmanship standards.
10
Establish quality dashboards and conduct periodic reviews of quality KPIs with Production, Engineering, SCM, and Management.
11
Lead internal audits, customer audits, certification audits, and timely closure of audit findings.
12
Ensure product traceability, inspection records, defect tracking, and quality data integrity through MES/SAP systems.
13
Develop quality team competency, training plans, skill matrices, and inspection standards.
14
Drive continuous improvement, defect prevention, cost-of-poor-quality reduction,
and process standardization.
15
Build a zero-defect culture and ensure consistent delivery of conforming products in line with customer requirements.
2. Key Performance Indicators (KPIs)
S. No.
KPI
Measurement
Suggested Target
1
First Pass Yield (FPY)
Percentage of units passing without rework
≥ 98%
2
Customer PPM
Customer defects per million units
As per customer target
3
Internal Defect Rate
Defective units / total units produced
Continuous reduction
4
Customer Complaint Closure
Complaints closed within agreed timeline
100% on time
5
CAPA Effectiveness
Corrective actions effective and verified
≥ 95%
6
Supplier PPM
Incoming supplier defects per million units
As per supplier target
7
Incoming Quality Acceptance
Incoming lots accepted against defined criteria
≥ 98%
8
COPQ Reduction
Cost of Poor Quality reduction
10–15% annual reduction
9
Audit Compliance
Major non-conformities and audit action closure
100% closure within due date
10
NPI Quality Readiness
Quality deliverables completed before production release
100%
11
Rework and Scrap
Rework/scrap cost as a percentage of production value
Continuous reduction
12
Quality Training Compliance
Completion of planned quality training
100%
13
Traceability Compliance
Product and process records complete and retrievable
100%
14
Process Audit Compliance
Planned audits completed as per schedule
100%
15
Zero-Defect Improvement
Reduction in repeat defects and critical escapes
Zero critical escapes; continuous improvement
📌 Head - ESDM Quality (India)
🏢 Larsen and Toubro
📍 India