Job Description: Assistant Manger Plant Operations

- Education: Engineering degree.
- Experience: 7–12 years in the core chemical, petrochemical, or bitumen industry.
- Technical Skills: Solid knowledge of plant operations, equipment and machinery, SAP/SAP PP, production planning, inventory management, maintenance, and process improvement.
- HSEQ Knowledge: Sound understanding of hazardous waste management, emergency preparedness, safety systems, IMS, and regulatory compliance.
- Core Competencies: Strong people management, supervisory, communication, presentation, analytical, and problem-solving skills, with a hands-on approach to manufacturing operations.

- 1. Production Planning & OperationsOversee daily production planning and execution to achieve a 98% performance efficiency target and 99% manufacturing efficiency target, ensuring product quality and timely dispatches.
- Prepare production and dispatch schedules in coordination with Logistics and Supply Chain teams to achieve an OTIF target of 90%.
- Ensure uninterrupted plant operations through effective manpower planning, shift management, overtime control, and optimal utilization of plant, machinery, and resources.
- Ensure raw material availability of 95%, efficient inventory management, FIFO compliance, and timely availability of critical spares.
- Maintain plant housekeeping through 5S practices and ensure adherence to operational SOPs and procedures.
- Drive process improvements, productivity enhancement, and operational excellence.
- Maintenance & Equipment ManagementEnsure timely preventive maintenance, calibration, inspection, and testing of plant equipment,



machinery, pumps, and safety-critical systems as per approved schedules.
- Maintain equipment reliability, critical spares availability, operational logs, and maintenance records.
- Monitor fuel and energy consumption, particularly TFH fuel usage, and implement corrective actions to improve efficiency.
- Supply Chain, Inventory & Cost ControlCoordinate with Site SCM and Logistics teams to ensure uninterrupted material supply and timely deliveries.
- Conduct fortnightly and monthly raw material (RM) and packing material (PM) mass balancing, bulk stock reconciliation, and monthly stock closure with 100% accuracy.
- Prepare and submit daily and monthly production, stock, and energy consumption MIS reports with appropriate analysis and justifications.
- Optimize operating expenditure (Opex) within the annual budget of 5.76 crore for targeted production.
- Ensure effective warehouse, RM shed, stores, and non-warehouse inventory management.
- SAP, Compliance & AdministrationEffectively use SAP PP for production orders, consumables posting, and other relevant operational activities.
- Ensure timely renewal of statutory licences and compliance with regulatory requirements, the Integrated Management System (IMS), administrative controls,



security policies, and unit-level procedures.
- Maintain accurate operational documentation, records, and reports within stipulated timelines.
- Health, Safety, Environment & Quality (HSSEQ)Ensure compliance with plant-level HSEQ requirements, IMS standards, safety procedures, and Permit-to-Work requirements for non-routine maintenance and high-risk activities.
- Ensure 100% reporting of incidents, accidents, near misses, unsafe acts, unsafe conditions, anomalies, and other relevant observations.
- Monitor and report HSEQ performance indicators, including LTIR, TRIR, LOPC, fire incidents, and other applicable safety metrics.
- Ensure timely closure of corrective and preventive actions arising from incidents, audits, inspections, and management reviews.
- Ensure scheduled inspection and testing of firefighting equipment, fire hydrant systems, and other safety-critical equipment.
- Promote safety awareness, emergency preparedness, hazardous waste management, and adherence to plant safety practices.
- Team Management & ReportingManage 1–2 direct reportees and indirect reportees, providing guidance and training on safe operations, SOPs, and plant procedures.
- Monitor operational performance against production, quality, cost, efficiency, and HSEQ targets.
- Submit timely reports to senior management and undertake additional responsibilities assigned by the Plant Manager.

- Interested candidates can mail their updated CV along with the details of Current/Expected CTC Notice Period Location at [HIDDEN TEXT]

📌 Assistant Manger - Plant Operations (Jodhpur)
🏢 ZestPire
📍 Jodhpur