Role & responsibilities

Vision System Design & Development

- Design, configure, and deploy industrial machine vision solutions for manufacturing and quality inspection applications.
- Develop vision inspection strategies for automated production lines, robotic cells, assembly stations, and end-of-line testing systems.
- Configure cameras, lighting systems, sensors, lenses, vision controllers, and image acquisition systems.
- Develop image processing algorithms for inspection, measurement, defect detection, OCR/OCV, barcode reading, and traceability.

Automation & Controls Integration
- Integrate machine vision systems with PLCs, SCADA, MES, robots, and manufacturing equipment.
- Configure communication protocols such as Ethernet/IP, Profinet, OPC-UA, Modbus TCP/IP, and industrial networking standards.
- Support integration with robot-guided vision applications and automated quality control systems.
- Collaborate with controls and automation teams during commissioning and startup activities.

Manufacturing & Quality Applications
- Implement automated inspection systems for:

- Dimensional verification

- Surface defect detection

- Assembly validation

- Label verification
- Barcode and QR code scanning

- Traceability solutions
- Battery cell and module inspection
- Develop process monitoring and vision-based quality assurance systems.

Commissioning & Support
- Participate in FAT (Factory Acceptance Test), SAT (Site Acceptance Test), and production ramp-up activities.
- Conduct troubleshooting and root cause analysis for vision system failures and inspection inaccuracies.
- Optimize system performance to improve inspection reliability, cycle time, and manufacturing throughput.
- Provide production support and continuous improvement recommendations.





Documentation & Compliance
- Develop and maintain technical documentation, system architecture, commissioning reports, SOPs, and maintenance guidelines.
- Ensure compliance with customer quality standards, industrial safety practices, and engineering procedures.
- Support customer reviews, audits, and project documentation requirements.

Must-Have Skills

Machine Vision Platforms

Hands-on experience with one or more of the following:
- Cognex In-Sight
- Cognex VisionPro
- Keyence Vision Systems
- Omron FH/FZ Series
- Basler Cameras
- Sick Vision Solutions
- Matrox Imaging
- MVTec HALCON
- OpenCV

Industrial Automation
- PLC programming and troubleshooting
- Siemens TIA Portal
- Rockwell Automation / Allen Bradley PLCs
- Beckhoff PLCs
- Industrial networking and communication protocols
- SCADA integration

Robotics Integration Experience integrating vision systems with:
- ABB Robots
- Fanuc Robots
- KUKA Robots
- Yaskawa Robots
- Universal Robots

Programming & Software
- Python
- C#
- C++
- Structured Text
- Machine Vision Configuration Tools
- Image Processing and Analysis

Manufacturing Experience
- Automotive Manufacturing
- Battery Manufacturing
- EV Manufacturing
- Automated Production Lines
- Smart Factory / Industry 4.0 Initiatives
- Quality Inspection Systems

Preferred Skills
- Experience in Battery Cell, Module, or Pack Manufacturing.
- Vision-guided robotics implementation.
- AI/ML-based defect detection systems.
- Knowledge of MES platforms and integration.
- Understanding of Digital Manufacturing and Industry 4.0 architecture.
- Familiarity with traceability and serialization systems.
- Experience with 3D vision technologies and laser profiling systems.
- Exposure to data analytics and predictive quality solutions.

Preferred candidate profile

📌 Walk-in || Vision Systems Automation Engineer (Pune)
🏢 Tata Technologies
📍 Pune