23 Oct
|
Castomach Global
|
Nighoje
23 Oct
Castomach Global
Nighoje
1. Job Purpose
To ensure that products manufactured during production meet established quality standards, customer specifications, approved drawings, and inspection requirements.
The Quality
In-Process Engineer is responsible for monitoring manufacturing processes, conducting inspections, identifying defects, and implementing corrective and preventive actions to maintain consistent product quality.
1. Key Responsibilities
A. In-Process Quality Inspection
- Conduct in-process inspections at various stages of production as per the approved control plan and inspection standards.
- Verify product dimensions, visual appearance, workmanship, and other specified quality parameters.
- Inspect first-off, sample, and routine production components as per the inspection frequency.
- Ensure that products comply with approved drawings, specifications, and customer requirements.
- Monitor critical process parameters and identify deviations during production.
- Verify the use of approved raw materials, components, tools, fixtures, and measuring instruments.
B.
Defect
Identification and Control
- Identify and report non-conforming products, process defects, and quality deviations.
- Segregate and identify rejected, rework, and hold materials to prevent unintended use.
- Inform the Production Supervisor and Quality Manager immediately about critical quality issues.
- Ensure that defective products are not transferred to the next process without proper disposition and authorization.
- Monitor rework and re-inspect corrected products before release.
C.
Measuring
Instruments and Equipment
- Use measuring instruments such as Vernier Calipers, Micrometers, Height Gauges, Dial Gauges,
and other inspection equipment as applicable.
- Verify the calibration status and identification of measuring instruments before use.
- Ensure proper handling, storage, and maintenance of inspection equipment.
- Report damaged, overdue, or inaccurate measuring instruments to the concerned department.
D. Documentation and Quality Records
- Maintain in-process inspection reports and product inspection records.
- Record actual inspection readings against specified acceptance limits.
- Maintain first-piece approval, patrol inspection, defect, rejection, and rework records.
- Prepare and update non-conformance reports (NCRs), where applicable.
- Maintain traceability of inspected products, batches, lots, and production orders.
- Ensure timely and accurate completion of quality documentation for internal and customer audits.
E. Corrective and Preventive Actions
- Investigate recurring quality problems in coordination with Production and other concerned departments.
- Participate in root cause analysis using tools such as 5 Why Analysis, Fishbone Diagram, and Pareto Analysis.
- Follow up on corrective and preventive actions until implementation and effectiveness are verified.
- Recommend process improvements to reduce rejection, rework, and customer complaints.
- Support implementation of FMEA, Control Plans,
and other quality improvement tools as applicable.
F.
Production
Coordination
- Coordinate with Production Supervisors and operators to maintain product quality throughout manufacturing.
- Communicate inspection results and provide guidance regarding quality requirements.
- Support first-piece approval and process change verification.
- Ensure compliance with approved work instructions and standard operating procedures.
- Stop or recommend stopping production, as authorized by company procedures, when serious quality deviations are identified.
G.
Quality
Systems and Audit Compliance
- Follow company quality procedures and applicable ISO 9001 requirements.
- Support internal audits, customer audits, and other quality system assessments.
- Ensure compliance with safety rules, housekeeping requirements, and 5S practices.
- Assist in reviewing inspection methods and improving quality control procedures.
1. Educational Qualification
- Diploma or Bachelor's Degree in Mechanical Engineering, Production Engineering, Industrial Engineering, or a related technical discipline.
- Additional quality management training or certification will be an advantage.
1. Experience
- Preferred experience: 1–3 years in in-process quality inspection in a manufacturing environment.
- Freshers with relevant technical knowledge may be considered for trainee positions.
- Experience in reading engineering drawings and using precision measuring instruments is preferred.
Pay: ₹20,000.00 - ₹25,000.00 per month
Advantages
- Food provided
- Paid sick time
- Provident Fund
Work Location: In person
📌 Quality Engineer (Nighoje)
🏢 Castomach Global
📍 Nighoje