Job Summary

Location: Hyderabad (On-site). Experience: 1-4 years. Function: Operational Excellence / Lean Manufacturing.

Role Overview

As a Process Excellence Engineer , you will lead the implementation and sustenance of structured improvement systems like 5S and Lean practices directly on the shopfloor.

This is a hands-on execution role , where you will work closely with plant teams to identify inefficiencies, implement improvements, and drive a culture of operational excellence.

What You Will Do

Drive 5S Implementation

- Lead end-to-end deployment of all 5S pillars
- Identify improvement zones through audits and red-tagging
- Build visual workplaces using labels, markings, and SOP displays
- Establish audit systems to sustain improvements

Own Shopfloor Execution

- Work full-time at the plant with production teams
- Conduct daily Gemba walks and track abnormalities
- Run review meetings and ensure action closure
- Build ownership among operators and supervisors

Improve Processes Using Lean Thinking

- Map processes (Value Stream Mapping / Flow Analysis)
- Identify waste (Muda) and inefficiencies
- Conduct root cause analysis (Why-Why, Fishbone, Pareto)
- Implement improvements to reduce time, motion, and handling losses

Track Performance Impact

- Define and monitor KPIs (audit scores, productivity, time savings)




- Build dashboards for management visibility
- Quantify business impact of improvements

Build Capability on the Ground

- Train teams on 5S and Lean practices
- Conduct workshops and awareness sessions
- Drive behavioral and cultural change

Standardize Sustain

- Create SOPs for improved processes
- Implement visual controls and audit systems
- Ensure continuous improvement cycles

What We're Looking For

Technical Skills

- Strong understanding of 5S, Lean Manufacturing, and waste elimination
- Knowledge of process mapping and root cause analysis
- Exposure to FMCG / Food manufacturing is a plus

Behavioral Traits

- Robust execution mindset (you like being on the shopfloor)
- Ability to influence teams and drive ownership
- High accountability and problem-solving approach
- Data-driven thinking

Qualifications

- B.Tech / Diploma in Mechanical, Industrial, Production, or related fields
- 1-4 years of relevant experience
- Lean Six Sigma Green Belt (preferred)

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.

📌 Process Excellence Engineer (Hyderabad)
🏢 Skil
📍 Hyderabad