Job Title: Executive – Manufacturing (Maintenance )

Location:
Ambasamudram Role Purpose: To supervise and coordinate day-to-day mechanical and electrical maintenance activities in the spinning mill, ensuring safe machine operation, minimum breakdowns, maximum machine availability, and timely completion of preventive maintenance. Principal Accountabilities:
• Breakdown Maintenance
• Attend machine breakdowns immediately and restore equipment at the earliest possible time.
• Identify the cause of breakdown and carry out corrective action.
• Escalate major and repeated breakdowns to the Maintenance Engineer/HOD.
• Record breakdown details, repair time and action taken.
• Monitor repeated failures and support Root Cause Analysis (RCA).
• Preventive Maintenance
• Execute daily, weekly and monthly preventive maintenance activities as per schedule.
• Ensure machines are properly inspected, lubricated, adjusted and maintained.
• Check critical components and identify potential failures before breakdown.
• Ensure PM work is completed within the planned time.
• Maintain machine maintenance history and records.
• Spinning Machinery Supervise maintenance activities in:
• Blow Room
• Carding
• Drawing
• Comber
• Simplex
• Ring Frames
• Auto Coner
• TFO / Twisting equipment, where applicable
• Humidification and other associated equipment
• Shift Management
• Take charge of maintenance activities during the assigned shift.
• Allocate fitters, electricians and technicians according to machine priorities.
• Ensure proper shift handover and communicate pending jobs.




• Monitor machine stoppages and maintenance response time.
• Coordinate closely with Production Supervisors.
• Safety
• Ensure all maintenance work is carried out safely and as per SOP.
• Follow LOTO and electrical safety procedures.
• Ensure proper use of PPE by maintenance personnel.
• Check machine guards, interlocks and emergency-stop systems.
• Report unsafe conditions, near misses and incidents immediately.
• Never permit unauthorized maintenance work.
• Spare Parts & Tools
• Ensure required spares and tools are available before starting major jobs.
• Monitor consumption of critical spares.
• Maintain proper control of tools issued to the maintenance team.
• Identify worn-out/critical components and inform the Maintenance Engineer.
• Machine Improvement
• Identify opportunities to improve machine reliability and productivity.
• Participate in Kaizen, TPM, 5S and cost-saving activities.
• Suggest modifications to reduce breakdowns, energy consumption and maintenance costs.
• Support trials and improvements for new machines/components.
• Team Supervision
• Guide and supervise fitters, electricians and technicians.
• Monitor work quality and discipline.
• Provide on-the-job technical training.




• Ensure manpower is properly utilized during each shift.
• Develop multi-skilled technicians through practical training.
• Key Performance Indicators (KPIs)
• Machine availability %
• Breakdown frequency and breakdown hours
• MTTR – Mean Time To Repair
• MTBF – Mean Time Between Failures
• Preventive maintenance compliance % Education, Qualifications and

Experience:
• Bachelor’s in Textile Technology or related engineering discipline.
• Relevant technical knowledge of textile spinning machinery.
• Basic knowledge of electrical systems, motors, drives, sensors and pneumatic systems is preferred.
• 3-6 years of relevant experience in textile spinning mill maintenance, depending on qualification and responsibility.
• Experience in Ring Frame, Blow Room, Carding, Drawing, Comber, Simplex and Auto Coner maintenance is preferred. Desirable:
• Good troubleshooting ability.
• Knowledge of preventive and breakdown maintenance.
• Leadership and manpower handling.
• Good coordination with Production and other departments.
• Safety awareness.
• Basic RCA and problem-solving skills.
• Positive documentation and reporting.
• Ability to work in shifts. At Coats Group, we are committed to innovation, excellence, and fostering a diverse and collaborative environment where every team member can thrive. If you are passionate about making an impact in the textile industry and eager to join a global leader with a rich heritage and a forward-thinking approach, we invite you to take the next step in your career with us.

📌 Executive - Manufacturing (Maintenance) (India)
🏢 Coats
📍 India