1.

Process

Engineering &

- Optimization

- Develop, optimize, and standardize manufacturing processes for inverter assembly, battery assembly, sheet‑metal cabinets, wiring harness &
- PCB modules.

- Conduct time & motion studies to reduce cycle time and improve line balancing.

- Implement Lean Manufacturing concepts (5S, Kaizen, Poka‑Yoke, SMED).

- Identify bottlenecks and implement corrective actions to increase throughput.

2.

New Product

Industrialization (NPI)

- Collaborate with R&D;, Quality, and Production for new product introduction.

- Prepare assembly documentation including Process Flow, PFMEA, Control Plan, WI/SOP, and tooling requirements.

- Validate prototypes & pilot batches and ensure smooth scale‑up to mass manufacturing.

3.

Quality

Improvement &

- Defect Reduction

- Conduct root cause analysis (RCA) for assembly, wiring, performance, and sheet‑metal defects.

- Implement corrective and preventive actions (CAPA).

- Work closely with QA to ensure adherence to ISO & internal quality standards.

- Maintain process capability indices (Cp/Cpk) for critical stations.

4. Equipment, Tooling &

- Fixture Management

- Define requirements for jigs, fixtures, gauges, tightening tools, ESD setups, and test benches.

- Ensure preventive maintenance of tools, assembly lines, and machinery.

- Support automation initiatives for repetitive or high‑precision operations.

5.

Production

Support &

- Line Efficiency

- Provide technical support to production teams for day‑to‑day issues.

- Monitor OEE, productivity, manpower utilization & material consumption.

- Ensure optimal layout, ergonomic workstations & efficient material flow.





6. Documentation &

- Compliance

- Prepare and maintain:

- SOPs &
- Visual Work Instructions

- Process standards

- Checklists and QC parameters

- ECN/ECR documentation

- Ensure compliance with safety, quality, and environmental guidelines.

7. Cost Reduction &

- Improvement Projects

- Drive initiatives in:

- Scrap reduction

- Rework elimination

- Material wastage reduction

- Sheet metal optimization

- Energy saving & process cost optimization

- Evaluate vendor capabilities for sheet‑metal parts and components to support cost/quality improvements.

1.

Process

Engineering &

- Optimization

- Develop, optimize, and standardize manufacturing processes for inverter assembly, battery assembly, sheet‑metal cabinets, wiring harness &
- PCB modules.

- Conduct time & motion studies to reduce cycle time and improve line balancing.

- Implement Lean Manufacturing concepts (5S, Kaizen, Poka‑Yoke, SMED).

- Identify bottlenecks and implement corrective actions to increase throughput.

2.

Recent Product

Industrialization (NPI)

- Collaborate with R&D;, Quality, and Production for new product introduction.

- Prepare assembly documentation including Process Flow, PFMEA, Control Plan, WI/SOP, and tooling requirements.





- Validate prototypes & pilot batches and ensure smooth scale‑up to mass manufacturing.

3.

Quality

Improvement &

- Defect Reduction

- Conduct root cause analysis (RCA) for assembly, wiring, performance, and sheet‑metal defects.

- Implement corrective and preventive actions (CAPA).

- Work closely with QA to ensure adherence to ISO & internal quality standards.

- Maintain process capability indices (Cp/Cpk) for critical stations.

4. Equipment, Tooling &

- Fixture Management

- Define requirements for jigs, fixtures, gauges, tightening tools, ESD setups, and test benches.

- Ensure preventive maintenance of tools, assembly lines, and machinery.

- Support automation initiatives for repetitive or high‑precision operations.

5.

Production

Support &

- Line Efficiency

- Provide technical support to production teams for day‑to‑day issues.

- Monitor OEE, productivity, manpower utilization & material consumption.

- Ensure optimal layout, ergonomic workstations & efficient material flow.

6. Documentation &

- Compliance

- Prepare and maintain:

- SOPs &
- Visual Work Instructions

- Process standards

- Checklists and QC parameters

- ECN/ECR documentation

- Ensure compliance with safety, quality, and environmental guidelines.

7. Cost Reduction &

- Improvement Projects

- Drive initiatives in:

- Scrap reduction

- Rework elimination

- Material wastage reduction

- Sheet metal optimization

- Energy saving & process cost optimization

- Evaluate vendor capabilities for sheet‑metal parts and components to support cost/quality improvements.

📌 Manufacturing Engineer (Haryana)
🏢 Eastman Auto u0026 Power
📍 Haryana