Position description: Production|Inventory|Process Improvement and Tool Maintenance|System audit|Customer Audit
Primary Responsibilities:
- Responsible for achieving plant production targets and ensuring that all production activities are done in accordance with the standard operating procedures and monitoring hourly production plan vs actual DSS
- Supervise planning of manpower and shift to carry out production in plant as per schedule and handle escalated employee related grievances
- Coordinate with other relevant functions and ensure production resources are efficiently utilized for uninterrupted supply of company products
- Facilitate regular production meetings with related departments to prepare production schedules and ensure accurate and timely delivery
- Review departmental documentation and written procedures like manufacturing guidelines investigation reports production data
- Establish systems policies and procedures related to production in accordance to the best practices in the industry and company policies Zero defect initiatives Layered GEMBA 5S
- Ensure OTIF as per production plan and ensure adherence to the project plan as per APQP
- Ensure adherence to the project plan as per APQP for minor project change implementation
- Ensure timely and regular Manpower planning shift wise zone wise and Manpower Deployment as per PPC plan at the start of shift
- Assessing WIP Inventory as per system by reviewing actual stock compiling all zone stocks in one sheet and providing to finance
- Monitor inventory levels at plants and driving initiatives for improvement in Inventory control
- Define and monitor critical spares levels required for smooth functioning of assembly and PE minimum and maximum inventory levels at plant and ensuring adherence to the same
- Updating Process flow layout and PFMEA and ensuring all product trials and batch testing plans are adhered to
- Maintain Quality Management Systems and Six Sigma at plant while overseeing process improvement reengineering and other cutting-edge activitiestechniques to ensure cost effectiveness of production operations and project resources as per target limits
- Implement continuous improvement initiatives in plants to maintain required Overall equipment effectiveness OEE and Line Efficiency
- Carry out in house development of jigs and introduce automation by reducing manual activities
- Ensure successful audits for IATF EMS and OHSAS Customer audit MSES BIQS VDA 63 WCSQ or other audit Corporate audit MBEM GBE Safety audit
- Verify system in all production zones by gemba audit and target Zero NC for each external audit
Additional Responsibilities:
Reporting Team
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Educational qualifications preferred
- Category: Master's Degree
- Field specialization: Mechanical Engineering
- Degree: Master of Technology - MTech
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- Industry: Automotive|Manufacturing|Auto ancillary
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📌 Lead - Production (Pune)
🏢 Spark Minda Group
📍 Pune
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