Electrical Maintenance Junior shop Manager

The Electrical Maintenance Junior shop Manager is responsible for maintaining, troubleshooting, and improving electrical systems and equipment to ensure safe, reliable, and effective plant operations. The role focuses on preventive and corrective maintenance, minimizing downtime, supporting continuous improvement initiatives, advanced PLC troubleshooting, robotics integration, TPM deployment, and strict KPI control aligned with OEE, MTBF, and MTTR targets.

Key Responsibilities

· Lead and supervise daily electrical maintenance activities within the shop floor to ensure safe and efficient plant operations.

· Execute and monitor preventive, predictive, and corrective maintenance programs to minimize equipment downtime.

· Perform advanced PLC troubleshooting, diagnostics, and program modifications to resolve complex electrical and automation issues. (Siemens & Mitsubishi).

· Diagnose faults in I/O modules, safety PLCs, communication networks (Profinet, Profibus, Ethernet/IP).

· Handle servo systems, VFDs, motion control systems, and industrial networks.

· Conduct CNC machine troubleshooting, including diagnostics and fault rectification for Fanuc and Siemens control systems, drives, servo motors, and associated electrical components.

· Analyze CNC alarms, servo errors, spindle faults, and communication issues to restore machine availability quickly and effectively.

· Support robotics systems maintenance,



integration, and optimization to improve production efficiency.

· Drive implementation and sustainability of Total Productive Maintenance (TPM) initiatives within the assigned area.

· Monitor and control maintenance KPIs including OEE, MTBF, and MTTR, ensuring targets are achieved and continuously improved.

· Conduct root cause analysis (RCA) for recurring failures and implement corrective and preventive actions.

· Coordinate closely with production, mechanical, and automation teams to improve equipment reliability and performance.

· Ensure compliance with electrical safety standards, company policies, and regulatory requirements.

· Maintain accurate documentation of maintenance activities, breakdown reports, and improvement actions.

· Supervise and guide technicians to ensure proper task execution and skill development.

· Participate in installation, commissioning, and upgrading of electrical and automation systems.

· Support continuous improvement projects focused on reliability, energy efficiency, and cost reduction.

Required Qualifications

· Diploma in electrical / Electronics / Mechatronics Engineering.

· 2- 4 years of experience in automotive manufacturing/ Supervisory role.

· Strong hands-on PLC programming & troubleshooting experience.

· Experience in robotic automation (Hydraulic Press, Body shop, Assembly preferred).

📌 Jr. Shop Manager - 1, PLE (Mysuru)
🏢 Automotive Axles
📍 Mysuru