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Instrumentation Engineer – CSD Filling Line

Role Overview

We are looking for an Instrumentation Engineer with hands-on experience in Carbonated Soft Drink (CSD) filling lines to maintain, troubleshoot and improve instrumentation and automation systems. The role focuses on ensuring reliable equipment operation, accurate filling controls and minimum production downtime.

Key Responsibilities

- Diagnose and resolve instrumentation and automation faults on CSD filling machines, rinsers, cappers, conveyors and associated packaging equipment.

- Troubleshoot PLC inputs/outputs, HMI alarms, control circuits, field wiring and communication faults.
- Maintain and calibrate pressure transmitters, temperature sensors, flowmeters, level instruments and related control devices.
- Inspect and troubleshoot proximity sensors, photoelectric sensors, encoders, solenoid valves, control valves and pneumatic actuators.
- Investigate control-related filling issues, including inconsistent fill levels, pressure fluctuations, faulty bottle detection and repeated machine stoppages.
- Monitor and troubleshoot instrumentation associated with carbonation systems and filling pressure control.
- Support maintenance of CIP instrumentation, including conductivity, temperature, flow and level monitoring.
- Check machine interlocks, emergency-stop signals and control sequences in coordination with the maintenance team.
- Execute preventive maintenance, instrument calibration,



loop checks and functional testing as per approved schedules.
- Conduct root cause analysis of recurring faults and implement corrective actions to reduce downtime and product wastage.
- Support installation, commissioning and trials of recent equipment and instruments.
- Carry out authorised PLC/HMI modifications through approved change-control procedures and maintain program backups.
- Maintain calibration records, breakdown reports, instrument lists and critical spare parts requirements.
- Coordinate with production, quality, mechanical and electrical teams for safe equipment handover and restart.
- Follow plant safety, lockout/tagout, food hygiene and maintenance procedures.

Required Skills & Experience

- Direct hands-on experience in instrumentation maintenance and troubleshooting of CSD filling lines is mandatory.

- Working knowledge of PLC and HMI systems, preferably Siemens, Allen-Bradley or equivalent.
- Practical understanding of 4–20 mA signals, digital inputs/outputs, RTDs, thermocouples and calibration methods.
- Ability to read P&IDs;, electrical schematics, wiring diagrams and instrument loop drawings.
- Familiarity with VFD interfaces, industrial communication networks and automated line controls.
- Strong fault-finding skills and the ability to respond effectively to production breakdowns.
- Experience with Krones, KHS, Sidel or similar CSD filling equipment will be an advantage.
- Willingness to work in shifts.

📌 Instrument Engineer (Beverage CSD Filling) (Bahadurgarh)
🏢 Toyo Kombucha
📍 Bahadurgarh