: Assistant Manger Plant Operations

- Education:

Engineering degree.

- Experience:

7–12 years in the core chemical, petrochemical, or bitumen industry.

- Technical Skills:

Robust knowledge of plant operations, equipment and machinery, SAP/SAP PP, production planning, inventory management, maintenance, and process improvement.

- HSEQ Knowledge:

Sound understanding of hazardous waste management, emergency preparedness, safety systems, IMS, and regulatory compliance.

- Core Competencies:

Strong people management, supervisory, communication, presentation, analytical, and problem-solving skills, with a hands-on approach to manufacturing operations.

1. Production Planning & Operations

- Oversee daily production planning and execution to achieve a

98% performance efficiency target and

99% manufacturing efficiency target

, ensuring product quality and timely dispatches.

- Prepare production and dispatch schedules in coordination with Logistics and Supply Chain teams to achieve an

OTIF target of 90%

.

- Ensure uninterrupted plant operations through effective manpower planning, shift management, overtime control, and optimal utilization of plant, machinery, and resources.

- Ensure raw material availability of

95%

, efficient inventory management, FIFO compliance, and timely availability of critical spares.

- Maintain plant housekeeping through 5S practices and ensure adherence to operational SOPs and procedures.

- Drive process improvements, productivity enhancement, and operational excellence.

1. Maintenance & Equipment Management

- Ensure timely preventive maintenance, calibration, inspection, and testing of plant equipment, machinery,



pumps, and safety-critical systems as per approved schedules.

- Maintain equipment reliability, critical spares availability, operational logs, and maintenance records.

- Monitor fuel and energy consumption, particularly TFH fuel usage, and implement corrective actions to improve efficiency.

1. Supply Chain, Inventory & Cost Control

- Coordinate with Site SCM and Logistics teams to ensure uninterrupted material supply and timely deliveries.

- Conduct fortnightly and monthly raw material (RM) and packing material (PM) mass balancing, bulk stock reconciliation, and monthly stock closure with

100% accuracy

.

- Prepare and submit daily and monthly production, stock, and energy consumption MIS reports with appropriate analysis and justifications.

- Optimize operating expenditure (Opex) within the annual budget of

₹5.76 crore for targeted production.

- Ensure effective warehouse, RM shed, stores, and non-warehouse inventory management.

1. SAP, Compliance & Administration

- Effectively use

SAP PP for production orders, consumables posting, and other relevant operational activities.

- Ensure timely renewal of statutory licences and compliance with regulatory requirements, the Integrated Management System (IMS), administrative controls,



security policies, and unit-level procedures.

- Maintain accurate operational documentation, records, and reports within stipulated timelines.

1. Health, Safety, Environment & Quality (HSSEQ)

- Ensure compliance with plant-level HSEQ requirements, IMS standards, safety procedures, and Permit-to-Work requirements for non-routine maintenance and high-risk activities.

- Ensure 100% reporting of incidents, accidents, near misses, unsafe acts, unsafe conditions, anomalies, and other relevant observations.

- Monitor and report HSEQ performance indicators, including LTIR, TRIR, LOPC, fire incidents, and other applicable safety metrics.

- Ensure timely closure of corrective and preventive actions arising from incidents, audits, inspections, and management reviews.

- Ensure scheduled inspection and testing of firefighting equipment, fire hydrant systems, and other safety-critical equipment.

- Promote safety awareness, emergency preparedness, hazardous waste management, and adherence to plant safety practices.

1. Team Management & Reporting

- Manage 1–2 direct reportees and indirect reportees, providing guidance and training on safe operations, SOPs, and plant procedures.

- Monitor operational performance against production, quality, cost, efficiency, and HSEQ targets.

- Submit timely reports to senior management and undertake additional responsibilities assigned by the Plant Manager.

Interested candidates can mail their updated CV along with the details of Current/Expected CTC Notice Period Location at [email protected]

📌 Assistant Manager: Plant Operations (Jodhpur)
🏢 ZestPire
📍 Jodhpur