Position Title: Senior Manager - Maintenance. Location: Coimbatore. Experience: Minimum 5-7 years in Maintenance leadership(Experience in manufacturing/industrial environment preferred).
Key Responsibilities
- Maintenance Planning Execution Develop and implement maintenance planning scheduling systems (daily, weekly, shutdown planning).
- Ensure effective execution of Preventive Maintenance (PM), Breakdown Maintenance (BM), CBM strategies.
- Improve equipment availability, reliability, and lifecycle performance.
- Equipment Monitoring Reliability Monitor machinery health using Condition-Based Monitoring (CBM) techniques.
- Track and improve MTBF (Mean Time Between Failures) and MTTR (Mean Time to Repair).
- Drive root cause analysis (Why-Why Analysis) and implement corrective actions.
- Budget Resource Management Prepare and control annual maintenance budgets.
- Optimize manpower utilization, spare parts inventory, and maintenance costs.
- Ensure cost-effective procurement and vendor management.
- Spares Inventory Management Maintain optimum inventory levels for critical spares.
- Manage spares through SAP/ERP systems.
- Ensure timely availability without overstocking.
- Team Management Lead and manage maintenance teams across shifts.
- Plan manpower allocation and shift management systems.
- Conduct training and skill development programs.
- Enforce accountability and performance tracking.
- Safety Compliance Ensure implementation of Safety Systems Work Permits.
- Comply with statutory norms including TNEB, TNPCB, and environmental regulations.
- Promote a solid safety culture and zero-incident workplace.
- Continuous Improvement TPM: Drive Total Productive Maintenance (TPM) initiatives.
- Implement 5S, JIT, Lean Manufacturing principles.
- Lead Kaizen and continuous improvement projects.
- Automation Projects Handle machine erection, commissioning, and upgrades.
- Manage conveyor automation systems and control systems (BMS, SPS - Schneider Performance Systems / Deming).
- Support modernization and technology implementation initiatives.
- Sustainability Energy Management Lead energy-saving projects and monitor utilities.
- Implement Sustainability Environmental Management Systems.
- Optimize power consumption and coordinate with TNEB.
- Performance Monitoring Track key KPIs such as: Equipment uptime Maintenance cost per unit MTBF / MTTR Spare consumption Use systems like OWS - JBS / SPS dashboards for performance reporting.
- Systems Tools Expertise SAP PM Module TPM Pillars CBM / TBM Techniques BMS Systems Schneider Performance Systems (SPS) Data-driven maintenance tools.
Key Skills
- Strong leadership team management
- Analytical and problem-solving skills
- Budgeting cost control
- Technical expertise in mechanical/electrical systems
- Project management skills
- Knowledge of automation systems
- Reduction in breakdowns
- Increase in equipment efficiency
- Cost savings in maintenance
- Improvement in MTBF
- MTTR
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