Job Title: Body Shop Maintenance
- Team Member [Shop Floor] Job Summary We are seeking a proactive and detail-oriented Junior Engineer to join our Body Shop Maintenance team. The role demands a high level of commitment toward ensuring equipment reliability, minimizing downtime, and supporting critical maintenance operations within a fast-paced manufacturing environment.

Key Responsibilities
– Body Shop Maintenance
• Ensure maximum uptime of Body Shop equipment including robotic welding lines, presses, conveyors, and automation systems.
• Perform preventive, predictive, and breakdown maintenance to minimize production interruptions.
• Troubleshoot and resolve issues in robotic systems (welding robots), PLCs, sensors, actuators, and servo systems.
• Maintain and support spot welding systems, MIG/TIG welding equipment, and weld controllers.
• Monitor and maintain hydraulic, pneumatic, and mechanical systems for optimal performance.
• Analyze recurring equipment failures and implement root cause analysis (RCA) and corrective actions.
• Support new equipment installation, commissioning, trials, and line ramp-up activities.
• Ensure calibration and alignment of fixtures, jigs, and welding guns to maintain product quality.
• Work closely with production and quality teams to address process-related issues impacting weld quality and throughput.
• Maintain accurate records in CMMS including breakdown reports, MTTR, MTBF, and maintenance logs.




• Drive continuous improvement initiatives (Kaizen, TPM, Lean practices) to enhance equipment efficiency.
• Ensure strict adherence to safety standards, LOTO procedures, and statutory compliance.
• Manage critical spares inventory and coordinate with stores/procurement to avoid shortages.
• Train and guide technicians/operators on basic maintenance and equipment handling practices.
• Support energy-saving and cost-reduction initiatives in maintenance operations. Skills & Qualifications
• Diploma in Mechanical Engineering or Electrical Engineering (mandatory).
• Sound understanding of mechanical, hydraulic, and basic electrical systems.
• Exposure to automated systems and controls will be considered an added advantage.
• Strong analytical and problem-solving skills with a hands-on approach.
• Good communication and interpersonal skills with the ability to work in a team-oriented workplace.
• High level of attention to detail and accountability in maintenance activities.
• Willingness to work in shifts and adapt to a dynamic manufacturing setup. Tools & Technologies
• Working knowledge of Computerized Maintenance Management Systems (CMMS).
• Hands-on experience with hand tools, power tools, and diagnostic instruments.
• Familiarity with industrial safety practices and usage of PPE.
• Basic proficiency in MS Office (Excel, Word) for reporting and documentation. Robotics, PLC, Electrical Maintenance, Automation Systems

📌 Bodyshop - Maintenance Team member [Shop floor] (Penukonda)
🏢 Kia India
📍 Penukonda