26 Oct
|
High Tech Special Rubber
|
Chakan
26 Oct
High Tech Special Rubber
Chakan
1. Key Responsibilities
A.
Testing
Laboratory
- Conduct physical and mechanical testing of rubber materials and finished products as per customer specifications and approved test methods.
- Perform hardness testing using a Shore A durometer.
- Conduct tensile strength, elongation, and tear strength tests where applicable.
- Perform compression set testing and specific gravity/density testing.
- Conduct ageing, heat resistance, and other tests as per customer requirements and available laboratory facilities.
- Coordinate external testing for ozone resistance, low-temperature resistance, surface roughness, and other tests not available in-house.
- Prepare test reports and maintain laboratory records.
- Ensure proper handling, storage, and identification of test samples.
- Maintain calibration and verification records of laboratory instruments.
- Report test failures and abnormal results to the Quality Manager.
B.
Incoming Material
Inspection
- Inspect incoming rubber compounds, raw materials, and purchased components against approved specifications.
- Verify material certificates, supplier test reports, batch numbers, and traceability details.
- Identify and segregate non-conforming materials.
- Maintain incoming inspection records and communicate quality issues to the concerned departments.
C. In-Process Quality Inspection
- Inspect rubber gaskets during compression and injection moulding processes.
- Check dimensions, weight, hardness, appearance, flash, cracks, bubbles, cuts, deformation, and other product defects as applicable.
- Verify first-off samples after mould changes, machine setting changes, or production start-up.
- Perform periodic inspections as per the approved control plan and inspection frequency.
- Monitor process parameters and identify recurring quality issues.
- Coordinate with Production to take corrective action when defects are observed.
D.
Final
Inspection & Dispatch Quality
- Perform final inspection of finished rubber gaskets according to drawings, customer specifications, and approved inspection standards.
- Verify dimensions using appropriate measuring instruments.
- Check product quantity, packaging, labelling, and identification before dispatch.
- Ensure inspection and release records are completed before product dispatch.
- Maintain lot-wise inspection reports and product traceability.
- Ensure rejected products are identified and segregated to prevent unintended use or dispatch.
E.
Quality
Documentation
- Maintain incoming, in-process, final inspection, and laboratory test reports.
- Maintain inspection standards, product drawings, specifications, and control plans.
- Prepare non-conformance reports (NCRs) and support root cause analysis and corrective actions.
- Maintain records for measuring instrument calibration and verification.
- Support preparation of PFMEA, Control Plans, PPAP documents, and customer quality documentation.
- Support ISO 9001 and IATF 16949 quality management system implementation and audits.
- Maintain records in accordance with document control and traceability requirements.
F. Equipment & Laboratory Maintenance
- Ensure proper use, cleanliness, and safe handling of laboratory equipment.
- Maintain equipment usage, maintenance, and calibration records.
- Report equipment malfunction and arrange servicing or calibration.
- Ensure testing instruments are within their calibration validity before use.
1. Qualifications
- Diploma or Bachelor's degree in Mechanical Engineering, Rubber Technology, Polymer Technology, or a relevant engineering discipline.
- Knowledge of rubber material properties, rubber moulding processes, and quality inspection techniques.
- Familiarity with measuring instruments such as vernier calipers, micrometers, height gauges, and Shore A hardness testers.
- Knowledge of MS Excel and preparation of quality reports.
1. Experience
- 1–3 years of experience in Quality Control, Quality Assurance, or laboratory testing, preferably in rubber gasket or rubber moulding manufacturing.
- Freshers with relevant technical qualifications and valuable practical knowledge may be considered.
Pay: ₹20,000.00 - ₹27,000.00 per month
Benefits
- Food provided
Work Location: In person
📌 Testing Lab & Quality Inspection Engineer (Chakan)
🏢 High Tech Special Rubber
📍 Chakan