Role & responsibilities

Designation: Senior Engineer Maintenance

Department: Maintenance

Experience: 5 - 10 years (preferred)

Qualification: Diploma / B.E. / B.Tech in Mechanical, Electrical, Electronics, or Mechatronics Engineering

Injection Molding Machine Maintenance

- Handle maintenance of hydraulic, electrical, pneumatic, and servo-controlled injection molding machines.
- Troubleshoot and rectify machine breakdowns related to hydraulic pumps, motors, valves, cylinders, heaters, thermocouples, sensors, PLCs, and controllers.
- Maintain injection molding machines of different tonnages and makes.
- Diagnose issues related to injection, clamping, ejection, screw rotation, plasticizing, and temperature control systems.
- Coordinate with production and tooling teams to minimize machine downtime.

Preventive and Predictive Maintenance:
- Prepare and implement preventive maintenance schedules for machines and auxiliary equipment.
- Conduct routine inspections,



lubrication, oil condition checks, filter replacement, and component inspections.
- Monitor machine performance and identify potential failures before breakdowns occur.
- Maintain preventive maintenance checklists, equipment history cards, and maintenance records.
- Analyze recurring breakdowns and implement permanent corrective actions.

Breakdown Management and Continuous Improvement:
- Attend machine breakdowns promptly and restore equipment within the targeted downtime.
- Perform root cause analysis (RCA) for major and repetitive failures.
- Implement corrective and preventive actions to improve equipment reliability.
- Track and improve machine availability, MTTR, and MTBF.
- Support TPM, 5S, Kaizen, and continuous improvement activities.

📌 Senior Engineer - Maintenance ( Plastics) (Chennai)
🏢 Versuni Netherlands
📍 Chennai