ROLE PURPOSE

Convert customer requirements into manufacturable, documented and validated processes for wire harness, cable assembly and connector products. The role owns quality, cost, delivery and compliance from drawing review through First Article approval to reliable production.

KEY RESPONSIBILITIES

1. Requirements and Feasibility

- Review customer drawings, specifications, BOMs, samples and standards; identify CTQs and certification needs (AS9100, IPC, customer-specific).
- Clarify open points with the customer and flow the answers down internally.
- Assess manufacturability, special processes and test needs; lead PFMEA / risk assessment and support make-or-buy and alternate decisions.

2. Process Design and Documentation

- Prepare and maintain BOM, AutoCAD drawings, process flow, work instructions, cutting charts, control plans and the CC matrix.
- Raise and release ECNs and rework instructions; monitor and record specification changes for every project.
- Hand over the complete manufacturing document package to production.

3. Tooling and Material Readiness

- Define jigs, fixtures, tools and test requirements; ensure calibration and qualification.
- Raise Purchase Requisitions and support procurement of long-lead items.

4. First Article and Process Validation

- Lead FA / FAI, obtain customer approval on time and close the cycle through to invoicing.
- Validate process capability (Cp/Cpk), implement SPC on CTQs and release the process for production.

5. Production Support and Continuous Improvement

- Provide daily process support: root cause analysis,



CAPA, yield improvement and cycle-time reduction.
- Drive Kaizen / Lean, cost reduction, value engineering, indigenization and automation initiatives.

6. Records, Reporting and People Development

- For every dispatch, complete the RFQ Tracker, FAV Report / Tracker and Configuration Audit Report.
- Maintain project feasibility records and customer documents as per retention period.
- Report daily on FA status, training and the skill matrix.
- Train and mentor operators and junior engineers (induction, basic and technical training).

TURNAROUND TARGETS

Activity

Target

First Article (FA) – materials available in existing stock

2 working days

First Article (FA) – new development

2 weeks

Cutting chart and all Work Instructions after FA approval

Within 3 days

Customer FA approval follow-up

On time; status reported daily

SUGGESTED QUALIFICATIONS

- B.E. / B.Tech (Electrical, Electronics or Mechanical), or Diploma with strong relevant experience.
- 6–10 years in wire harness / cable assembly / interconnect manufacturing; defence or aerospace exposure preferred.
- Working knowledge of IPC/WHMA-A-620, AS9100, PFMEA, SPC and FAI (AS9102).
- Proficient in AutoCAD and MS Excel; ERP familiarity is an advantage.

KEY COMPETENCIES Attention to detail | Customer communication | Cross-functional coordination (Quality, Production, SCM) | Ownership of deadlines | Mentoring

Pay: ₹35,000.00 - ₹37,000.00 per month

Benefits

- Paid sick time
- Provident Fund

Work Location: In person

📌 Senior Engineer – Engineering & Process Engineering (J. P. Nagar)
🏢 TRASCCON INTERCONNECTION SYSTEMS
📍 J. P. Nagar