26 Oct
|
Devi Polymers Private
|
Ambattur
26 Oct
Devi Polymers Private
Ambattur
About the Role
Devi Polymers is looking for an experienced Plant Manager to take charge of its compression and injection moulding operations, including post-processing and finishing.
The person will be accountable for production output, quality, delivery, manufacturing costs, machine utilisation and workforce productivity. The role requires hands-on shop-floor leadership and experience translating customer orders into achievable production plans.
Key Responsibilities
- Own production and delivery: Plan and execute production against the open order book, aligning machine capacity, mould availability, materials and manpower with customer delivery dates.
- Drive productivity: Set and review targets for machine utilisation, cycle times, output per shift and operator throughput across moulding and post-processing.
- Control manufacturing costs: Manage labour, overtime, energy, consumables, scrap and rework against budgets and product cost targets.
- Ensure product quality: Work with quality and technical teams to control process parameters, reduce rejections and resolve recurring defects and customer complaints.
- Improve machine and mould availability: Coordinate preventive maintenance, breakdown resolution and mould upkeep to reduce downtime and interruptions.
- Lead the workforce: Manage supervisors, operators and contract manpower across shifts; strengthen skills, accountability, discipline and shift handovers.
- Manage post-processing: Ensure deflashing, finishing, inspection and packing keep pace with moulding output and dispatch requirements.
- Drive corrective actions: Review production losses,
quality issues and downtime trends; assign owners and follow through on interim and permanent corrective actions.
- Maintain reliable reporting: Ensure accurate daily records and review target versus actual production, rejection, downtime, manpower and delivery performance.
- Maintain safe operations: Enforce shop-floor safety, housekeeping, standard operating procedures and applicable quality system requirements.
Required Qualifications & Skills
- Experience managing compression and/or injection moulding operations, preferably with thermoset materials such as SMC and DMC.
- Strong knowledge of moulding processes, process settings, moulds, machinery and defect troubleshooting.
- Proven ability to improve output, reduce rejection and downtime, and meet delivery commitments.
- Experience in production planning, capacity assessment, manpower deployment and manufacturing cost control.
- Ability to lead supervisors and operators across multiple shifts.
- Working knowledge of preventive maintenance, root-cause analysis, ISO quality systems and continuous improvement.
- Robust coordination skills across production, quality, maintenance, procurement and dispatch.
Key Performance Measures
- On-time delivery against customer commitments.
- Production achievement against plan.
- Machine utilisation and cycle-time achievement.
- Labour productivity in moulding and post-processing.
- Rejection, scrap and rework levels.
- Machine and mould downtime.
- Manufacturing cost against budget.
- Safety performance and corrective-action closure.
Pay: ₹80,000.00 per month
Work Location: In person
📌 Plant Manager – Moulding Operations (Ambattur)
🏢 Devi Polymers Private
📍 Ambattur