Established in 1984, Usaka Engineers manufactures precision automotive sheet metal components, tubular assemblies and welded sub-assemblies.
About the Role
We are looking for an experienced Quality Manager to lead plant quality operations, manage customer quality requirements and drive continuous improvement.
Key Responsibilities
- Oversee incoming, in-process and final quality across manufacturing operations.
- Handle customer complaints, root cause analysis and corrective actions using 8D methodology.
- Drive reductions in customer PPM, rejection and rework.
- Maintain quality systems aligned with ISO 9001, IATF 16949 and customer requirements.
- Lead audits, quality documentation and APQP/PPAP activities.
- Develop the quality team and collaborate with production, engineering and suppliers.
Qualifications and Experience
- Bachelor’s degree or diploma in Mechanical, Automobile, Industrial or Production Engineering, or a related discipline.
- Proven experience in automotive component quality,
including team leadership and direct OEM customer handling.
- Robust hands-on knowledge of sheet metal press parts, tubular components and welded assemblies.
- Practical understanding of ISO 9001, IATF 16949 and automotive customer-specific requirements.
- Working knowledge of APQP, PPAP, PFMEA, control plans, SPC, MSA and 8D problem-solving.
- Ability to interpret engineering drawings, GD&T; and inspection requirements.
- Experience using measuring instruments, gauges and inspection fixtures.
- Demonstrated ability to reduce defects and implement sustainable corrective actions.
- Strong shop-floor leadership, communication and cross-functional coordination skills.
- IATF 16949 Internal Auditor certification and Core Tools training will be an advantage.
- Experience working with Japanese automotive OEMs or their supplier networks is preferred.