Position Title: Assistant Manager / Deputy Manager - Engine Assembly (Projects & ME)

Location: Satyavedu

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The Assistant Manager / Deputy Manager - Engine Assembly (Projects & ME) drives the end-to-end planning, process design, equipment procurement, and commissioning of engine assembly lines. Sitting at the intersection of manufacturing engineering and Industry 4.0, this role reviews engineering drawings, conducts capacity/cycle time studies, designs Poka-Yoke and automation interlocks, and manages the complete machine procurement lifecycle (RFQ to PO release). The incumbent oversees machine proving trials at supplier facilities and on-site, ensures seamless current model ramp-up, resolves quality non-conformances and breakdown issues during stabilization, enforces IMS/safety standards, and implements PLC, robotics, and IIoT digitization initiatives across engine assembly operations.

Key Responsibilities

- Process Planning & Line Balancing: Review engineering drawings to design assembly processes, perform capacity and cycle time studies, and establish baseline manufacturing parameters.
- Pre-Production & Poka-Yoke Design: Conceptualize processes, evaluate line automation,



and implement error-proofing (Poka-Yoke) systems and safety interlocks.
- Procurement & Machine Proving: Prepare RFQs, execute techno-commercial evaluations, approve machine designs, and lead proving trials at both supplier works and on-site assembly lines.
- Line Stabilization & Ramp-Up: Drive new model stabilization, verify designed cycle times/capacity, resolve quality non-conformances (NCs), troubleshoot machine breakdowns, and close safety compliance actions.
- Smart Manufacturing & IMS Governance: Program PLCs/robots, integrate IIoT/digitization frameworks, and maintain Integrated Management System (IMS) documentation.

Desired Skills & Experience

- Education: B.E. / B.Tech in Mechanical Engineering, Production Engineering, or Mechatronics from a reputed institution.
- Experience: 5–6 years of relevant hands-on manufacturing engineering experience within the automotive OEM or Tier-1 engine manufacturing sector.
- Core Competencies: End-to-end machine commissioning, engine proving trials, PLC/Robot programming, Poka-Yoke interlocks, and rapid model ramp-up stabilization.

📌 Assistant Manager/Deputy Manager - Engine Assembly(Projects & ME) (Sathyavedu)
🏢 Royal Enfield
📍 Sathyavedu